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ADVANCED PRODUCTION TECHNOLOGY

ADVANCED PRODUCTION TECHNOLOGY

Principle Of Machining

ADVANCED PRODUCTION TECHNOLOGY

Machining Requirements

ADVANCED PRODUCTION TECHNOLOGY

Machine Tool
A machine tool is a non-portable power operated and
reasonably valued device or system of devices in which energy is expended to produce jobs of desired size,

shape and surface finish by removing excess material


from the preformed blanks in the form of chips with the help of cutting tools moved past the work surface(s)

ADVANCED PRODUCTION TECHNOLOGY

Classification Of Machine Tools

ADVANCED PRODUCTION TECHNOLOGY

Cutting Tool Classification


1. Single-Point Tools
One dominant cutting edge Point is usually rounded to form a nose radius Turning uses single point tools More than one cutting edge Motion relative to work achieved by rotating Drilling and milling use rotating multiple cutting edge tools

2. Multiple Cutting Edge Tools

ADVANCED PRODUCTION TECHNOLOGY

Generation And Forming

ADVANCED PRODUCTION TECHNOLOGY

Methods Of Generating Surfaces

ADVANCED PRODUCTION TECHNOLOGY

Methods Of Generating Surfaces

ADVANCED PRODUCTION TECHNOLOGY

Generating Shape
Generating shape: (a) straight turning, (b) taper turning, (c) contour turning, (d) plain milling, (e) profile milling

ADVANCED PRODUCTION TECHNOLOGY

Forming to Create Shape


Forming to create shape: (a) form turning, (b) drilling, and (c) broaching

ADVANCED PRODUCTION TECHNOLOGY

Forming and Generating


Combination of forming and generating to create shape: (a) thread cutting on a lathe, and (b) slot milling

ADVANCED PRODUCTION TECHNOLOGY

Accuracy & Surface Finish

ADVANCED PRODUCTION TECHNOLOGY

Accuracy & Surface Finish

ADVANCED PRODUCTION TECHNOLOGY

Basic Elements Of Machine Tools


Work holding devices Tool holding devices Work motion mechanisms Tool motion mechanisms Support structures

ADVANCED PRODUCTION TECHNOLOGY

Support Structures
Requirements: Rigidity, Impact resistance, Accuracy of guide ways, Wear resistance

ADVANCED PRODUCTION TECHNOLOGY

Support Structures
Requirements: Rigidity, Impact resistance, Accuracy of guide ways, Wear resistance

ADVANCED PRODUCTION TECHNOLOGY

Support Structures
Bed

ADVANCED PRODUCTION TECHNOLOGY

Support Structures
Requirements: High Accuracy, High Surface finish, Low friction force, Low wear rate

ADVANCED PRODUCTION TECHNOLOGY

Guide Ways
Requirements: High Accuracy, High Surface finish, Low friction force, Low wear rate

ADVANCED PRODUCTION TECHNOLOGY

Guide Ways
Requirements: High Accuracy, High Surface finish, Low friction force, Low wear rate

ADVANCED PRODUCTION TECHNOLOGY

Guide Ways
Requirements: High Accuracy, High Surface finish, Low friction force, Low wear rate

ADVANCED PRODUCTION TECHNOLOGY

Linear Motion Elements

ADVANCED PRODUCTION TECHNOLOGY

General Work Holding Methods


(a) Holding the work between centers, (b) chuck, (c) collet, and (d) face plate

ADVANCED PRODUCTION TECHNOLOGY

Thank You
ADVANCED PRODUCTION TECHNOLOGY

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