1

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Which Is Better?
Helping Designers make the right
choice
2
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Which Frying Pan is Better?
3
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Which Frying Pan is Better?
Stainless Steel
Copper
Aluminum

Which is
better for
cooking?

?
4
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Which Frying Pan is Better?
30 minutes to build the geometry
10 minutes to define the Flow Simulation model
Account for conduction, convection, radiation
4 minutes per run
(on a quad core duo, you can run 8 jobs simultaneously! ).
5
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Which Frying Pan is Better?
Stainless Steel
Cooks Unevenly,
Safe for food
Easy to keep clean,
Can hold handle
6
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Which Frying Pan is Better?
Copper
Cooks Very Evenly,
Not safe for food in some
cases
Hard to keep clean,
Handle too hot
7
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Which Frying Pan is Better?
Cooks Evenly,
Safe for food in most cases
OK to clean,
Handle hot
Aluminum
8
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Which Frying Pan is Best?
Copper





Category

Cooked evenly?
Safe for food?
Cleaning?

Can hold handle?
Stainless
Steel




Aluminum





9
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Which Frying Pan is Best? Combine them
10
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Which Frying Pan is Best? Combine all 3
Stainless Steel Copper - Aluminum
Cooks Evenly,
Safe for food
Easy to clean,
Can hold handle
12
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Which Bracket is Best?
13
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Which Bracket is Best?
Double Web
4 bolts
Double Web
3 bolts
Single Web
3 bolts
Single Web
4 bolts
14
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Which Bracket Mount is Best?


Maximum Deflection
Bracket Factor of
Safety
Bolt FOS
Single Web
3 bolts
0.19 mm

3.62

1.67
Single Web
4 bolts
0.13 mm

5.64

3.73
Double Web
4 bolts
0.25 mm

3.23

2.99
Double Web
3 bolts
0.27 mm

2.84

1.83

15
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Which Bracket Mount is Best?
Maximum
Deflection
Bracket Factor of
Safety
Bolt FOS

Short Web
4 bolts
0.18 mm

4.54

2.98
17
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Design A Better Frame
18
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Design A Better Frame
16,000N
19
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Design A Better Frame
Which is stronger?
How much stronger?
20
3
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Design The BEST Frame
30 45 60
Which is Best?
Same Material (Carbon Steel), Same Number of Cut,
Same Number of Welds
21
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Best
Maximum Deflection: .57 mm
Safety Factor: 3.40













Better
Maximum Deflection: .71 mm
Safety Factor: 2.45













Good
Maximum Deflection: .86 mm
Safety Factor: 2.88













Design The BEST Frame
30 45 60
22
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1.5X1.5

Design The BEST Frame
Keep Factor of
Safety>2.0
What
Material?
What
Tube Size?
What
Cost?
?
Carbon Steel? Stainless Steel? Aluminum?
?
1.75X1.75

2X2

Wall thickness?

?
23
3
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Design The BEST Frame
Stainless Steel
0.62 mm

2.45

1.5x1.5
0.12 Thick
$794
37 kg
Category

Max Deflection
Factor of Safety
Size

Price
Weight
Carbon
Steel
0.93 mm

2.49

1.5x1.5
0.065 thick
$149
20.5 kg
Aluminum

0.49 mm

2.41

2.0x2.0
0.1875 Thick
$540
25.4 kg
Best Value Best
Corrosion
Resistance
Best
Compromise?
24
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3
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Design a Better Beam
Splice
25
3
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Design a Better Beam Splice
26
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Design a Better Beam Splice
Which Splice is Best?
44 bolts 18 bolts 32 bolts
Keep Bolt Factor of Safety > 2.0
27
3
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3
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Design a Better Beam Splice
FOS 1.98
FOS 1.2
FOS 2.1
44 bolts
18 bolts 32 bolts