ERP-Manufacturing Module

Presented By:
ASWATHY A A
ROLL NO:13
MBA (FT)
SMS, CUSAT
Start of Production Planning
Forecasting Decision: Based on Sales Estimates
Management Decision : Based on Demand Estimates,product design, etc
Engineering Decision : Based on manufacturing design, process design,
materials required, etc
Capacity Decision : Based on existing resources of plant, machinery, tools,
Planning the facility, etc
Financial Decision : Based on funds, profitability
Resource availability :Employee workflow, availability of skilled labour, etc.
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ERP
Single window solution of enterprise where in each and every
sections / departments and locations are integrated in to one.
Information flows from one place to another automatically with
no repetition of entry.
Based on ISO guidelines therefore it automates business process
in a more systematic way and help enterprise to achieve various
level of standards in quality.
Integrated solution
MANUFACTURING Module

Designed for specific needs of manufacture industries include core
capabilities.
Facilitates production planning , Taking orders and delivering
products to customers.




Manufacturing Module Features
Process definition with inputs, outputs, by-products and overheads
Definition of Bill of Material(BOM) for all products up to any number of
levels
Planning based on customer wise production advice and sales forecast
Material requirement planning: MRP based on machine capacity and
availability, machine efficiency, raw material availability, lead time - giving
feasible quantity for production.
Production plan for machines with optimum utilization of all available
resources like raw materials and machines



Manufacturing Module Features
(Contd..)
Option to revoke production plan to change input
parameters/ production priority/ quantity using fresh
production advice
Generation of production schedule for machines detailing
inputs and output
Reserving quantity for production
Automatic generation of job orders for production
Option to make daily plans for production
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The sub modules of Manufacturing
Bill of Materials
Master Production Schedule
Advanced Planning and Scheduling
Shop Floor Control
Quality

Bill of Materials

A bill of materials (BOM) lists the quantity of raw
materials and parts that are required to manufacture a
product. Often the BOM includes the quantity of
operations (cutting, welding, machining, etc.) that is
required as well. Each line on a BOM can itself be a BOM.
Normally an Engineering Change Order (ECO) is required
to change a BOM. This keeps a complete track of the
changes made to the BOM and may come with an
effective date

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Master Production Schedule

The Master Production Schedule represents the business's
high-level decisions about what is to be produced during a
given time period. It states what finished goods are to be
produced by date and in what quantity. It is based on
customer orders and forecasted demand over a planning
interval (months or even years). The Master Production
Schedule is used to drive the rest of the Manufacturing
module.
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Advanced Planning and Scheduling

Advance Planning and Scheduling (APS) creates a detailed
schedule of what is to be produced taking into account the
capacity of the machines involved in the operations. It reviews
inventory and issues planned purchases orders based on the
lead times in the raw materials item records
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Shop Floor Control

Shop Floor Control implements the plan created by APS
(Advance Planning and Scheduling). It issues work orders to
individual work centers, requests raw materials from
Inventory and, when the finished items are complete, issues
stocking requests to Inventory for them. It records the actual
time used to complete the tasks so accurate costing can be
done, errors can be corrected and realistic standards
maintained. Shop Floor Control feeds hours of operation for
machines to Service Management so that maintenance can be
scheduled
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Quality

Delivering a quality product gives an enterprise a critical
competitive edge. Quality helps users define quality
standards, manages the physical testing of items, and issues
Quality Alerts if standards are not adhered to. Quality is an
integral part of ISO 9000 certification (ISO 9000 is a quality
standard issued by the International Standards Organization).
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Characteristics of Manufacturing
Module
Production Planning helps an organization plan production with the optimum
utilization of all available resources.
Material Requirement Planning is done based on the production advice
generated by the sales department.
Feasibility of production is evaluated using details like raw material availability
and procurement time, machine availability and capacity.
A production schedule is generated for all machines where the scheduling is
done in an optimized fashion based on the priorities of production.

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Thank You!!!
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