Alternative Tailing Disposal (ATD) Understand why we consider Alternative Tailing Disposal (ATD). Understand how to decide on an disposal method. Discuss the challenges and unanswered questions. Conclusions and a call to action.
Alternative Tailing Disposal (ATD) Understand why we consider Alternative Tailing Disposal (ATD). Understand how to decide on an disposal method. Discuss the challenges and unanswered questions. Conclusions and a call to action.
Alternative Tailing Disposal (ATD) Understand why we consider Alternative Tailing Disposal (ATD). Understand how to decide on an disposal method. Discuss the challenges and unanswered questions. Conclusions and a call to action.
Selection of the Best Alternative September 14, 2011 Define Alternative Tailing Disposal (ATD) Understand why we consider Alternative Tailing Disposal (ATD). Understand how to decide on an disposal method. Discuss the challenges and unanswered questions. Conclusions and a call to action
Presentation Outline Tailings Disposal Define Alternative Tailing Disposal (ATD) Understand why we consider Alternative Tailing Disposal (ATD). Understand how to decide on an disposal method. Discuss the challenges and unanswered questions. Conclusions and a call to action. Presentation Outline Conventional Tailing Disposal
Thickened Tailing Disposal
Paste Tailing Disposal Filtered Dry Stack Tailing Disposal The Benefits of ATD Define Alternative Tailing Disposal (ATD) Understand why we consider Alternative Tailing Disposal (ATD). Understand how to decide on an disposal method. Discuss the challenges and unanswered questions. Conclusions and a call to action. Presentation Outline 0 10 20 30 40 50 60 70 80 90 100 Conventional Tailings Thickened Tailings Paste Filtered Tailings W a t e r
R e c o v e r y
( % )
Water Recovery by Tailings Type Why we consider ATD: Water Savings Tailing Facility Stewardship Why we consider ATD: Risk Reduction Why we consider ATD: Risk Reduction* All of the ATD methods save space over conventional disposal, however Filtered Tailing Disposal saves the most. Why we consider ATD: Space Limitation 0 200 400 600 800 1000 1200 1400 Convential Tailings Thickened Tailings Paste Filtered Tailings Y i e l d
S t r e s s
( P a )
Yield Stress by Tailings Type The higher yield stress prevents the need for a tailings dam. Why we consider ATD: Reduced Embankment Volume Many miners, regulators, and NGOs are asking that filtered tailing disposal be considered for any major expansion or green field site. Evaluations require considerable effort! A simple screening methodology has been used to assess fatal flaws and initial feasibility. Its All About Water and Risk Reduction Define Alternative Tailing Disposal (ATD) Understand why we consider Alternative Tailing Disposal (ATD). Understand how to decide on an disposal method. Discuss the challenges and unanswered questions. Conclusions and a call to action.
Presentation Outline Fatal Flaw Analysis Multiple Accounts Analysis Qualitative Evaluation Ranking Detailed Quantitative Ranking Cost Analysis Screening Options for Tailing Disposal Site Characteristics Topography Seismicity Climate Space Water Balance Tailing Characteristics Gradation and Plasticity Geochemistry Regulatory Setting/Landuse/Social Implications of Failure Permitting Landuse Closure
Key Criteria for Assessment of Fatal Flaws and Qualitative Evaluation Requirements for Tailing Disposal Fatal Flaw Screening Less More Difficult Easier Higher Lower Large footprint Small(er) footprint High & low fines/plasticity High fines/high plasticity Time needed Quick/easy Plentiful Limited Large footprint Small(er) footprint Dry or wet Dry or wet High degree of care Medium degree of care Steep or valley Steep or flat Seismicity Topography Climate Space Water Balance Closure Gradation & Plasticity Geochemistry Implications of Failure Permitting Adjacent Land Use Cost F I L T E R E D
C O N V E N T I O N A L
Topography Range of Global Sites to be Considered Eastern Europe
Western Europe
Latin America
Central America
Wet site (rainfall exceeds evaporation) Steep topography High seismicity Limited to no space for expansion Mine life controlled by tailing storage Production rate 6 Mtpa High clay content in tailing Filter tailing considered as combined disposal for expansion of capacity Currently thickening to 55% . Evaluated: paste filtered Latin America Neutral Disadvantage Major Disadvantage or Fatal Flaw Favorable Less More Difficult Easier Higher Lower Large footprint Small(er) footprint High & low fines/plasticity High fines/high plasticity Time needed Quick/easy Plentiful Limited Large footprint Small(er) footprint Dry or wet Dry or wet High degree of care Medium degree of care Steep or valley Steep or flat Seismicity Topography Climate Space Water Balance Closure Gradation & Plasticity Geochemistry Implications of Failure Permitting Adjacent Land Use Cost F I L T E R E D
C O N V E N T I O N A L
Topography Suitable for dry stack if fill across valley Topography Topography Very steep valley, efficient for wet disposal Topography Steep, rugged, valley Less More Difficult Easier Higher Lower Large footprint Small(er) footprint High & low fines/plasticity High fines/high plasticity Time needed Quick/easy Plentiful Limited Large footprint Small(er) footprint Dry or wet Dry or wet High degree of care Medium degree of care Steep or valley Steep or flat Seismicity Topography Climate Space Water Balance Closure Gradation & Plasticity Geochemistry Implications of Failure Permitting Adjacent Land Use Cost F I L T E R E D
C O N V E N T I O N A L
Topography Seismicity Rockfill dam can be designed and constructed to meet seismic design criteria Filtering operation can be designed to produce seismically stable material after placement and compaction Seismicity - High Neutral Disadvantage Major Disadvantage or Fatal Flaw Favorable Less More Difficult Easier Higher Lower Large footprint Small(er) footprint High & low fines/plasticity High fines/high plasticity Time needed Quick/easy Plentiful Limited Large footprint Small(er) footprint Dry or wet Dry or wet High degree of care Medium degree of care Steep or valley Steep or flat Seismicity Topography Climate Space Water Balance Closure Gradation & Plasticity Geochemistry Implications of Failure Permitting Adjacent Land Use Cost F I L T E R E D
C O N V E N T I O N A L
Topography Wet disposal can accommodate wet conditions with pond management Placement during wet season may require special measures or specific wet material placement areas Climate Climate Defined wet and dry season, rain fall exceeds evaporation Neutral Disadvantage Major Disadvantage or Fatal Flaw Favorable Less More Difficult Easier Higher Lower Large footprint Small(er) footprint High & low fines/plasticity High fines/high plasticity Time needed Quick/easy Plentiful Limited Large footprint Small(er) footprint Dry or wet Dry or wet High degree of care Medium degree of care Steep or valley Steep or flat Seismicity Topography Climate Space Water Balance Closure Gradation & Plasticity Geochemistry Implications of Failure Permitting Adjacent Land Use Cost F I L T E R E D
C O N V E N T I O N A L
Topography Large facility with low density tailing Small footprint, high density, efficient use of space Space Space Very tight property boundary Neutral Disadvantage Major Disadvantage or Fatal Flaw Favorable Less More Difficult Easier Higher Lower Large footprint Small(er) footprint High & low fines/plasticity High fines/high plasticity Time needed Quick/easy Plentiful Limited Large footprint Small(er) footprint Dry or wet Dry or wet High degree of care Medium degree of care Steep or valley Steep or flat Seismicity Topography Climate Space Water Balance Closure Gradation & Plasticity Geochemistry Implications of Failure Permitting Adjacent Land Use Cost F I L T E R E D
C O N V E N T I O N A L
Topography Large portion of excess water is stored in tailing void space Filtered water has to be stored at site or treated and released Water Balance Water Balance Positive water balance, process water, seepage water, and contact water must be treated to be released Neutral Disadvantage Major Disadvantage or Fatal Flaw Favorable Wet site (rainfall exceeds evaporation) Steep topography Moderate seismicity Storage space is constrained Production planned at 13.1 Mtpa Tailing seepage and runoff from tailing are expected to have CN above discharge standards Therefore, water treatment for CN required prior to discharge Currently thickening to 55%. Evaluated: paste filtered Central Europe Less More Difficult Easier Higher Lower Large footprint Small(er) footprint High & low fines/plasticity High fines/high plasticity Time needed Quick/easy Plentiful Limited Large footprint Small(er) footprint Dry or wet Dry or wet High degree of care Medium degree of care Steep or valley Steep or flat Seismicity Topography Climate Space Water Balance Closure Gradation & Plasticity Geochemistry Implications of Failure Permitting Adjacent Land Use Cost F I L T E R E D
C O N V E N T I O N A L
Topography Large portion of excess water is stored in tailing void space. Large pond areas for storage of 2 PMFs Filtered water has to be stored at site or treated and released. Would required separate treatment plant for CN. Discharge standards are very restrictive Water Balance Water Balance Positive water balance, process water, seepage water, and contact water must be treated to be released Neutral Disadvantage Major Disadvantage or Fatal Flaw Favorable Less More Difficult Easier Higher Lower Large footprint Small(er) footprint High & low fines/plasticity High fines/high plasticity Time needed Quick/easy Plentiful Limited Large footprint Small(er) footprint Dry or wet Dry or wet High degree of care Medium degree of care Steep or valley Steep or flat Seismicity Topography Climate Space Water Balance Closure Gradation & Plasticity Geochemistry Implications of Failure Permitting Adjacent Land Use Cost F I L T E R E D
C O N V E N T I O N A L
Topography Low density, slow beach development, low strength beach Difficult to filter due to high clay content, requires cyclone pre- treatment and wet storage for over- flow Gradation & Plasticity Gradation & Plasticity Fine grind ore contains high clay content Neutral Disadvantage Major Disadvantage or Fatal Flaw Favorable Less More Difficult Easier Higher Lower Large footprint Small(er) footprint High & low fines/plasticity High fines/high plasticity Time needed Quick/easy Plentiful Limited Large footprint Small(er) footprint Dry or wet Dry or wet High degree of care Medium degree of care Steep or valley Steep or flat Seismicity Topography Climate Space Water Balance Closure Gradation & Plasticity Geochemistry Implications of Failure Permitting Adjacent Land Use Cost F I L T E R E D
C O N V E N T I O N A L
Topography High impact associated with tailing release Still requires wet disposal of cyclone overflow which requires D/S construction Implications of Failure Implications of Failure High, local residences, directly downstream of facility Less More Difficult Easier Higher Lower Large footprint Small(er) footprint High & low fines/plasticity High fines/high plasticity Time needed Quick/easy Plentiful Limited Large footprint Small(er) footprint Dry or wet Dry or wet High degree of care Medium degree of care Steep or valley Steep or flat Seismicity Topography Climate Space Water Balance Closure Gradation & Plasticity Geochemistry Implications of Failure Permitting Adjacent Land Use Cost F I L T E R E D
C O N V E N T I O N A L
Topography Initial permits were approved for wet storage concept Could be easier to permit due to lower volume of wet storage Permitting Permitting Based on recent experience, both could be permitted Neutral Disadvantage Major Disadvantage or Fatal Flaw Favorable Less More Difficult Easier Higher Lower Large footprint Small(er) footprint High & low fines/plasticity High fines/high plasticity Time needed Quick/easy Plentiful Limited Large footprint Small(er) footprint Dry or wet Dry or wet High degree of care Medium degree of care Steep or valley Steep or flat Seismicity Topography Climate Space Water Balance Closure Gradation & Plasticity Geochemistry Implications of Failure Permitting Adjacent Land Use Cost F I L T E R E D
C O N V E N T I O N A L
Topography Acceptable based on initial submission Could be considered to be more favorable Adjacent Land Use Adjacent Land Use Grazing of cattle and some home construction Neutral Disadvantage Major Disadvantage or Fatal Flaw Favorable Wet site (rainfall exceeds evaporation) Moderate to steep topography High seismicity Storage space is constrained Production is ~1.5 Mtpa Existing facility at capacity Additional capacity required Filtered facility the primary alternative
Central America Less More Difficult Easier Higher Lower Large footprint Small(er) footprint High & low fines/plasticity High fines/high plasticity Time needed Quick/easy Plentiful Limited Large footprint Small(er) footprint Dry or wet Dry or wet High degree of care Medium degree of care Steep or valley Steep or flat Seismicity Topography Climate Space Water Balance Closure Gradation & Plasticity Geochemistry Implications of Failure Permitting Adjacent Land Use Cost F I L T E R E D
C O N V E N T I O N A L
Topography Not possible to permit Possible to permit Permitting Permitting Wet site Flat topography Moderate seismicity Storage space is very constrained High land value Existing facility at capacity Considered filtering for new production as well as reprocessing of exiting tailing Range of Sites to be Considered: Western Europe Less More Difficult Easier Higher Lower Large footprint Small(er) footprint High & low fines/plasticity High fines/high plasticity Time needed Quick/easy Plentiful Limited Large footprint Small(er) footprint Dry or wet Dry or wet High degree of care Medium degree of care Steep or valley Steep or flat Seismicity Topography Climate Space Water Balance Closure Gradation & Plasticity Geochemistry Implications of Failure Permitting Adjacent Land Use Cost F I L T E R E D
C O N V E N T I O N A L
Topography Large facility with low density tailing Small footprint, high density, efficient use of space Space Space No expansion space, high value property Neutral Disadvantage Major Disadvantage or Fatal Flaw Favorable Define Alternative Tailing Disposal (ATD) Understand why we consider Alternative Tailing Disposal (ATD). Understand how to decide on an disposal method. Discuss the challenges and unanswered questions. Conclusions and a call to action. Presentation Outline The mining industry needs a broader set of project evaluations and better benchmarking data. For each methodology, we need to understand: What slopes can we achieve? What seepage will result? How will the paste, thickened or filtered tailing material behave during an earthquake? MWH, in cooperation with Paterson & Cooke, have an initiative to answer these questions. We need your help!
As an industry, we need to know more. Define Alternative Tailing Disposal (ATD) Understand why we consider Alternative Tailing Disposal (ATD). Understand how to decide on an disposal method. Discuss the challenges and unanswered questions. Conclusions and a call to action. Presentation Outline Water management is key to controlling risks for tailing facilities. A tailing stewardship program is required for all tailing facilities (large and small). Alternative tailing disposal methods (thickened, paste and filtered) is one way to reduce the water content of tailing and reduce the risks of failure during and after operations. Site and project characteristics have to be amenable to the implementation of ATD methods. Wet storage with appropriate dam design may still be the most cost effective storage method. A high level screening process can be used to identify fatal flaws and advantages and dis-advantages to determine if further evaluation is required.
Conclusions High cost. Equipment performance has not kept up with the increase in production rates. There are still many questions to be answered. So why isnt everyone doing it? We do not have depth or breadth of project experience that helps refine/improve the ATD evaluation process. We call on mining companies to share their learnings and data to contribute to benchmarking for the industry. Call to Action