This document provides details on the machinery and process for a 3D snacks pellet production line. The line includes a mixer, screw conveyor, extruder, shaping machine, fryer, flavoring machine, cooling machine, and packing machine. The total cost of the line is $65,649. Each piece of machinery is described in terms of model, capacity, power requirements, and function in producing the snack pellets.
This document provides details on the machinery and process for a 3D snacks pellet production line. The line includes a mixer, screw conveyor, extruder, shaping machine, fryer, flavoring machine, cooling machine, and packing machine. The total cost of the line is $65,649. Each piece of machinery is described in terms of model, capacity, power requirements, and function in producing the snack pellets.
This document provides details on the machinery and process for a 3D snacks pellet production line. The line includes a mixer, screw conveyor, extruder, shaping machine, fryer, flavoring machine, cooling machine, and packing machine. The total cost of the line is $65,649. Each piece of machinery is described in terms of model, capacity, power requirements, and function in producing the snack pellets.
Machinery name Model Quantity Unit price (USD) Total price(USD) 1 Mixer machine CY-M 1 806 806 2 Screw conveyer CY-L 1 970 1129 3 CY65-II Double screw extruder CY65-II 1 9677 9677 4 Shaping machine CY-Q 1 3387 3387 5 Conveyer machine CY-C 1 810 810 6 Continual fryer machine CY-F 1 20160 20160 7 Single tank flavoring machine CYF-II 1 3225 3225 8 Six meters cooling machine C 1 2419 2419 9 Packing machine CY398 1 24195 24195 Total FOB Qingdao Port price : 65649USD Single machine detail information 1: mixer machine
Motor :4kw Capacity :50kg/one time Mixing time :5 seconds Dimension :1000x1000x1300mm
This mixer mix the raw material and water inside this tank ,after mix the raw material will be send to the single screw extruder for inflating
2:screw conveyer
Capacity :according to the line Motor power:075kw Dimension:4000x60x2100mm
This conveyer take raw material (potato starch ,corn starch ,cassava starch) to the extruder machine 3: CY65-II Double screw extruder machine
Capacity120-150kg/h extruder main motor :30kw heating power:16kw cutting system power:0.75kw feeding system power:0.75kw oil pump power:0.37kw screw length:1520mm Heater Power:10kw Speed Control :Three frequency control speed Dimension410012002000mm
Series of Double screw Inflating Extruder are consisting of feeding system, extruding system, cutting system, heating system, Gearing system and controlling system. 1.Consists of feeding system extruding system and cutting system, adopts frequency speed-controlling with high automation and stable per-formation. 2.Automatic lubricating, cooling, to guarantee the extruder running safely. 3.According to different material, to choose the relative single or double screw feeding system, the material should be uniformity and stable. 4.Screw is made by special technique, is able to bear grinding, steady and reliable, longer using life. 5.According to different screw design rate to full different technology request. .
4: Shaping machine
Motor power:1.5kw Dimension :2500x800x1400mm Have frequency inside to control the cutting speed .
This drawing and cutting machine is connected with the extruder machine ,after inflating the raw material ,the products will be take to this machine and shaping them to the right size .we have fish ,duck,bugles and moon size .
5: conveyer machine
Motor power:0.75kw Dimension :2500x1200x1600mm
This conveyer take the products after cutting to the fryer machine for frying
Continual fryer detail information Machine type CYWD300/65L
Technical parameter Dimension4000*1250*1970mm frying space3600*650mm consumptionelectric/gas/oil ---Cleaning: this fryer is very easy to be cleaning ,after frying ,send all the oil into the oil container ,there is a lifting system on the control panel ,just push that ,the frying belt and the cover will be lifted ,so just clean the fryer floor is ok .
Oil filter Machine typeCYDL80C Parameter Dimension130011501100mm Materialstainless steel Functionwhen the oil come from the oil tank ,inside will have some grain things ,if heating the oil inside the fryer ,this kind things will burning inside ,that will broken the snacks quality .so need the oil filter for cleaning the oil . Oil tank Machine typeCYCG2 Parameter Total capacity2T Materialstainless steel
Continual filter and automatic oil refuel system need the circulating oil pump ,pipe and valve. The circulating oil pump use high temperature circulating oil pump. The automatic oil refuel system also use high temperature oil pump.
7:single tank flavoring machine
Motor power:12kw Capacity :according to the extruder Dimension :2200x800x1800mm
This single tank flavoring machine used to put the flavoring powder to the products after frying ,there is a feeder on the top of after frying ,there is a feeder on the top of the flavoring machine ,put the flavoring powder inside the tank ,the flavoring speed can be control by the Frequency.
8: six meters cooling machine
Motor power:5.5kw Capacity :according to the extruder Dimension :6000x800x1000mm
This 6M cooling machine is used to cooling the snacks ,chips ,pellets after frying .
9:CY398 packing machine Contain the flowing machine
Name Material 1 HS-398 basic machine 304 stainless steel frame 2 10 heads weigher 304 stainless steel frame the bottom is made of 304 stainless steel frame 3 z type bucket elevator 304 stainless steel frame 4 Vibration feeder 304 stainless steel frame 5 Supporting platform 304 stainless steel frame 6 Product conveyor 304 stainless steel frame Items Content Packing speed 5-100 bag/min Bag size (L)50-300mm (W)60-200mm Bag making mode Pillow-type bag, standing bag, punch Range of measuring 150-1300ml The maximum width of packing film 420mm Thickness of film 0.04-0.08mm Air consumption 200L/min 0.710 5 Pa Main power/voltage 2.2KW/220V 50-60Hz Dimension 14009701600mm The weight of switchboard 400kg