RELAY PROJECT TITLE : Oxygen gas plays a vital role in steel making process for that purpose oxygen compressors are used. To drive this compressors 11MW/11KV synchronous motors are used. To protect this motors relays are used. The protection usually provide for three phase motors, while generally effective against overload and short circuit conditions rarely taken in to full account the harmful effects of unbalanced line currents. The motor protection relay measure the load current and unbalanced current independently, and provide accurate protection against thermal damage under all operating condition. Earlier electro magnetic relays are failed to give complete fault record and history on protection parameters. ABSTRACT: General Features Of VSP: VSP is the only shore board integrated steel plant in our country VSP is the home for several hurry industry in public sectors like BHPV, Hindustan shipyard, HPCL etc. VSP contains the following sections: Coke oven and coke chemical plant Sinter plant Blast furnace Steel melting shop Thermal power plant Air Separation Plant In ASP air is compressed to 6.4 Kscg(kg/cm) This air is pre cooled in air water to 10 0 c This is air is passed through the main exchanger where it is cooled to its due point and from the exchangers will be sent to distillation column which would separate the air in to oxygen nitrogen and argon. Not only the gaseous products liquid products such as liquid oxygen, liquid nitrogen, liquid argon are also produced. SMS required 99.5% of oxygen for LD converter blowing 64.47% of total nitrogen for blast furnace Synchronous Motor Induction motor have fixed stator winding that are electrically connected to AC power In case of synchronous motor have fixed stator winding electrically connected to the AC supply with separate source of excitation Induction motor can be started by applying AC power to the stator winding. But synchronous motor required special attention to start because initially synchronous motor acts as a induction motor when the synchronous motor is running at synchronous speed it is possible to alter the PF by varying the excitation to the rotor field Synchronous motor protection Figure highlights multiple functions used to monitor the status of the synchronous motor. These devices includes field over and under current, motor pullout protection and incomplete sequence. As the synchronous motor builts to rated speed some maximum time is defined by the manufacture for the excitation to be applied. If motor takes longer than the defined time, rotor squirrel cage winding will over heat. Then the relay is set to trip the motor in time to protect the squirrel cage winding. The lagging phase angles occurs when insufficient excitation fails to provide the needed synchronising torque. The field under current relay monitors for insufficient field current from the excitation. Leading and Lagging Current as Affected by Field Excitation on the Synchronous Motor CTMM Relay I2 conscious Thermal Protection. Selectable Thermal Characteristics Built-in Stalling protection with provision for external control. feed with instantaneous or time-delayed operation option Sensitive earth fault protection suitable for either residual or CBCT
Features:
. Pre-trip alarm with adjustable pick up and time delay with LED Indication. . Auxiliary supply supervision with Alarm & LED indication. Built-in Load Indicator Suitable for AC or DC Aux. Supplies.
Typical static motor protection relay front facia Motor characteristics must be carefully considered when applying protection. The protection usually provided for three phase motors while generally effective against loads and short circuit conditions. motor protection relay type CTMM & CTMFM measure the load current and unbalanced current independently and provide accurate protection against thermal damage under all operating conditions. APPLICATION OF CTMM RELAY: DIGITAL MOTOR PROTECTION RELAY MICOM P220 TYPE FEATURES: Digital motor protection relay has continuous range. It has a possibility of recording of fault. It can give the complete protection. It has also external features. It has a time delay function. The motor protection relay range is designed for motor protection application . A complete set of protection function is performed on the measurement of current ,voltage and temperature. On top of that high inertia loads and anti- backspin protection ensures that the rotor stops the motor can be re started
Application: The MiCOM P220 Protection Relay range performs and offers a numerous function in a compact design: Protection Monitoring Diagnosis Fault analysis tools Aid to maintenance Compact and* plug and play* made*, the p220protection relay range supply essential functions fox industry applications. Where the following requirements must be achieved: Small and medium motors High inertia Compact Easy to use Low cost FUNCTIONAL DIAGRAM Protection function is autonomous and can be individually configured or disables to suit a particular application
Protection functions Short-circuit (50/51) Earth fault (50N/51N) second motor protection modemotor(48/49/49LR50S/66) CB failure (50BF) Limitation of the number of starts, timbetweenstarts(66) Loss of load (37) Unbalance, loss of phase and single phasing (46) Thermal overload (49)-true RMS value Locked rotor while running or at start-up (51s) CONTROL FUNCTIONS Independent protection setting groups Programmable scheme logic Trip circuit super vision CB monitoring External trips Shape of start up current and voltage Analog outputs Trip cause statistics
Measurement and recording facilities The relay constantly measures a large amount of electrical data such as Phase current magnitude in true R.M.S value :I A ,I B ,I C . Neutral current magnitude in true RMS value I N. Positive sequence current I 1 , negative sequence current I 2 , zero sequence current I 0 & unbalance ratio I 1 /I 2 Frequency, peak current value, phase to phase voltage true RMS value, active & Reactive power W&VAR., Active &Reactive energies Wh & VARh and power factor.
User interface Front plate and menus Dedicated and programmable LEDs Local and remote communication Software support MiCOM S1 Software makes it possible to pre-set all MiCOM P220 relay parameters from a PC. The relay is then accessed via the RS232 port on the front panel. Complete configuration of the micomp220 It can be completely configured either by using interface or by using the control and setting software MICOM S1. Thermal overload Short circuit Earth fault Unbalance Excess long start Blocked rotor Loss of load RTD (optional) Protection functions Thermal replica Thermal current threshold Over load time constant T E1 Short circuit protection Unbalance protection Too long start up protection Locked raptor protection Under current protection RTD temperature detection or thermostats
AUTOMATION FUNCTIONS Limitation of the number of start- ups Time between 2 start-ups Logic inputs /auxiliary timers Logic equations time delay Auxiliary output relay Latching of the output relays Trip output relay Control and monitoring of the breaker device Optional functions Recording functions
Event recorder Fault recorder
Figure 10: Thermal Overload Curves Inputs and outputs Phase current I IN 1 and 5 amp Earth current I on 1 and 5 amp Frequency range 45 to 65 Hz nominal 50/60Hz Burdens phase current inputs <0.3 VA (5A) <0.2 VA (1A) earth current input <0.001 VA at 0.1 I ON
. THERMAL OVERLOAD CHARECTERISTICS CONFIGURATION OF THE RELAY AND PC Once the physical connection is established, the relay and pc settings must be checked in order to start the communication.
HUMAN MACHINE INTERFACE OUTPUT PARAMETERS PASSWORD=**** TYPE=P220 REFERENCE=XXXX SOFTWARE VFR=3C FREQUENCY =50 Hz ACTIVE GROUP=1 INPUT ST=00000 OUTPUT ST=0000 DATE,TIME.
CONCLUSION: The motor protection relay range particularly adopted to oil refinery glass and cement manufacturing paper mills and mining etc. so the P220 relay can nevertheless be used as a multi function relay to protect a high power synchronous motor. Digital motor protection relay has got very handsome computing power, as it incorporates a microprocessor with it. Present digital relays give all the protection features of old electro mechanical or static relays. In addition it gives communication facia supervision and add trouble shooting features on it. so it has become versatile productive cum human machine interface module.
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