This document provides guidance on oxygen deficient atmospheres and nitrogen safety. It discusses:
- Safe oxygen concentration limits
- Signs and symptoms of oxygen deficiency
- Where oxygen deficiency can occur such as confined spaces
- How to take protective measures like using permits and procedures, posting signs, and monitoring oxygen levels when purging equipment with nitrogen to prevent exposure. Proper reporting of any unplanned exposures is also covered.
This document provides guidance on oxygen deficient atmospheres and nitrogen safety. It discusses:
- Safe oxygen concentration limits
- Signs and symptoms of oxygen deficiency
- Where oxygen deficiency can occur such as confined spaces
- How to take protective measures like using permits and procedures, posting signs, and monitoring oxygen levels when purging equipment with nitrogen to prevent exposure. Proper reporting of any unplanned exposures is also covered.
This document provides guidance on oxygen deficient atmospheres and nitrogen safety. It discusses:
- Safe oxygen concentration limits
- Signs and symptoms of oxygen deficiency
- Where oxygen deficiency can occur such as confined spaces
- How to take protective measures like using permits and procedures, posting signs, and monitoring oxygen levels when purging equipment with nitrogen to prevent exposure. Proper reporting of any unplanned exposures is also covered.
This document provides guidance on oxygen deficient atmospheres and nitrogen safety. It discusses:
- Safe oxygen concentration limits
- Signs and symptoms of oxygen deficiency
- Where oxygen deficiency can occur such as confined spaces
- How to take protective measures like using permits and procedures, posting signs, and monitoring oxygen levels when purging equipment with nitrogen to prevent exposure. Proper reporting of any unplanned exposures is also covered.
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For instructor narrative, select Notes Pages For best printing, uncheck the Black & White box Oxygen Deficient Atmospheres Hazards & Safeguards Page 2 Oxygen Deficient Atmospheres About this training
What are the safe oxygen concentration limits? What are the signs and symptoms of oxygen deficiency? How and where can oxygen deficiency occur? What are examples of confined spaces and enclosed areas? How are nitrogen and other inert gases used? What protective measures should be taken when an oxygen deficiency hazard exists? What action should be taken if an unplanned exposure occurs? Focus our attention on the hazards associated with nitrogen use more respect & less complacency Identify protective measures to consider when using nitrogen Nitrogen Use Oxygen Deficient Atmospheres Hazards & Safeguards Page 3 Nitrogen Hazard Awareness Nitrogen is a common gas it is readily available in most plant locations through utility distribution systems,compressed gas cylinders, etc. it is required for many plant operations so its used almost daily it is oftentimes piped into our buildings for lab instruments, packaging purges, etc. it makes up 78% of the air we breathe BUT because nitrogen is so common, we sometimes forget its hazardous nature and become complacent in how we deal with it. Not readily detectable: without an instrument odorless, colorless Cant predict stratification - almost same weight as air - will it rise or sink? Cant tell. Very few warning signs of over exposure. Oxygen Deficient Atmospheres Hazards & Safeguards Page 4 Primary Health Concern Inert Gases (including Nitrogen) are non- toxic inert asphyxiants non-toxic = not poisonous inert = non-reactive asphyxiant = DEADLY
Asphyxiants displace oxygen ... Death is due not to the presence of nitrogen but due to the absence of oxygen. Oxygen Deficient Atmospheres Hazards & Safeguards Page 5 Oxygen Concentration 23.5% DANGER 19.5% SAFE DANGER Oxygen Enrichment Asphyxiation 16% Impaired judgment & breathing 14% Faulty judgment & rapid fatigue 6% Difficulty in breathing, death in minutes O x y g e n
C o n c e n t r a t i o n
Oxygen Deficient Atmospheres Hazards & Safeguards Page 6 Examples Confined Spaces Tanks, process vessels, pits, vaults, tank cars/trucks, etc. Enclosed Areas With Restricted Ventilation Analyzer buildings, deluge houses, baghouses, drumming stations, pump houses, boiler rooms, and temporary enclosures.
Equipment inspection covers (plastic or canvas tarpaulins), asbestos containment enclosures, abrasive blasting enclosures, weather protection enclosures, welding enclosures Near Vent Openings Tank gauging ports and hatches, vent lines, etc. Oxygen Deficient Atmospheres Hazards & Safeguards Page 7 Protective Measures #1 Do not use inert gases: To drive pneumatic tools, ventilation equipment, other gas-driven equipment To inflate vehicle tires, To dust equipment, machinery, or clothing, To clear potable water lines or other water lines that are located in occupied buildings For spray painting For abrasive blasting Oxygen Deficient Atmospheres Hazards & Safeguards Page 8 #2 Post caution signs Readily apparent to workers Examples Equipment openings where an inert gas purge, blanket, or sweep could be in an area accessible to workers, Equipment that contains an inert gas under normal operating conditions and could expose workers to an oxygen-deficient atmosphere when opened to perform a task, and Buildings (e.g., bag houses, analyzer buildings) which could accumulate an inert gas due to leaks. CAUTION NITROGEN Asphyxiation Hazard Protective Measures (continued) Oxygen Deficient Atmospheres Hazards & Safeguards Page 9 CAUTION NITROGEN Asphyxiation Hazard Minimize purge rate Use a Red Tag Addendum Route to an inaccessible area If accessible: Cap, cover, wrap & tape Barricade Do not allow it to accumulate Protective Measures (continued) #3 Purging Out-Of-Service Equipment ENERGY CONTROL PLAN _____ EQUIPMENT _______________ _________________________ _________________________ JOB DESCRIPTION __________ _________________________ _________________________ ISOLATION/DE-ENERGIZATION NAME OF ISOLATION REVIEWER ____________________ COMMENTS/PRECAUTIONS _________________________ _________________________ _________________________ _________________________ TEMPORARY RELEASE TAG REPAIR/ALTERAITON REP _________ OPERATIONS REP ______ _________ ISOLATIONS REVIEWED REPAIR/ALTERATION HAS BEGUN NAME OF PERSON RETURNING ____________________ COMMENTS NAME OF FIRST PERSON TO WORK ON EQUIPMENT ____________________ EQUIPMENT TO OPERATIONS HWP NEEDED FOR____________ _______________________ TEMPORARY RELEASE TAG WORK NOT ALLOWED DURING _____________________________ TEMPORARY RELEASE _____________________________ Orange and White Temporary Release Tag Return to Operations From N2 Purge Source CAUTION NITROGEN Asphyxiation Hazard CAUTION NITROGEN Asphyxiation Hazard Oxygen Deficient Atmospheres Hazards & Safeguards Page 10 Protective Measures (continued) #4 Review Work Areas & Activities Examples Opening purged/blanketed process equipment Tank vents, manways, explosion panels, tank hatches, tank cars, sampling hatches, observation hatches, bag houses, analyzer buildings, instrument leads, etc. Working on/near purged equipment Repair/alteration: Constructing asbestos containment or other temporary enclosures, erecting scaffolding, inspecting equipment, performing maintenance, etc. Operations work: Applying purges or blankets to drums, operating tasks near purged out-of-service equipment, etc. Performing work that can consume or displace oxygen Welding, applying certain types of paints and coatings, etc. Oxygen Deficient Atmospheres Hazards & Safeguards Page 11 Protective Measures (continued) Operations Safe Work Permit Operating Procedure Repair / Alteration Safe Work Permit #5 Procedures and Permits Isolate and Red Tag if possible If not, minimize flow Monitor for oxygen (continuous) Ventilation Safe working zone Oxygen Deficient Atmospheres Hazards & Safeguards Page 12 #6 Special Precautions For <19.5% O 2 (When NOT doing a Confined Space Entry) Use a Safe Work Permit Self-contained breathing apparatus, or air- supplied respirators with emergency egress air cylinders Harness / wristlets with retrieval system & Safety attendant Rescue equipment at job site Protective Measures (continued) Oxygen Deficient Atmospheres Hazards & Safeguards Page 13 #6 Special Precautions For <19.5% but > 17% O 2 (When doing a Confined Space Entry) Requires a Safe Work Permit & a Confined Space Entry Permit Follow the requirements of the Global Confined Space Entry Standard Note: CSE is not allowed < 17% O 2 !
Protective Measures (continued) Oxygen Deficient Atmospheres Hazards & Safeguards Page 14 Report Exposures Any incident of unplanned exposure to be reported to: Health Service provider for treatment Location EH&S Delivery Contact Oxygen Deficient Atmospheres Hazards & Safeguards Page 15 Purging Example #1 Review task(s) Control with: Safe Work Permit or Operating Procedure Purging precautions Minimize if feasible Route to inaccessible area Post sign Barricade CAUTION NITROGEN Asphyxiation Hazard Feed Line To Make Tank C C O O O O From N 2
Header Oxygen Deficient Atmospheres Hazards & Safeguards Page 16 Purging Example #2 Feed Line C C O O O O From N 2
Header ENERGY CONTROL PLAN _____ EQUIPMENT _______________ _________________________ _________________________ JOB DESCRIPTION __________ _________________________ _________________________ ISOLATION/DE-ENERGIZATION NAME OF ISOLATION REVIEWER ____________________ COMMENTS/PRECAUTIONS _________________________ _________________________ _________________________ _________________________ TEMPORARY RELEASE TAG REPAIR/ALTERAITON REP _________ OPERATIONS REP ______ _________ ISOLATIONS REVIEWED REPAIR/ALTERATION HAS BEGUN NAME OF PERSON RETURNING ____________________ COMMENTS NAME OF FIRST PERSON TO WORK ON EQUIPMENT ____________________ EQUIPMENT TO OPERATIONS HWP NEEDED FOR____________ _______________________ TEMPORARY RELEASE TAG WORK NOT ALLOWED DURING _____________________________ TEMPORARY RELEASE _____________________________ Orange and White Temporary Release Tag Return to Operations CAUTION NITROGEN Asphyxiation Hazard Valve To Be Serviced CAUTION NITROGEN Asphyxiation Hazard Red Tag Minimize flow Warning sign Red Tag Addendum Safe Work Permit: Test/monitor Ventilation Safe working zone Safety attendant? Attachment (10/96) HAZARDOUS WORK PERMIT to TC 3.2 1. Job Scope: Job Description: Location: Date: Time: Hazardous Work: Opening line or equipment containing: Open flame Use of explosive activated tools Toxic Welding Use of pneumatic tools Corrosive Hot lead, hot tar Electrical switching Flammable Cutting torch Electrical and hot work Hot Soldering Hot tapping Pressurized materials Excavations: Abrasive/water blasting in restricted area area Relocation of radioactive source Manual Working near electric power lines with cranes, Internal combustion engines Powered other hoisting equipment Other hazardous work not listed above: Signed: Dept. Address: Phone: (Maintenance Representative/Certified Delegate) NOTE: The same individual shall not serve as the Maintenance Representative and the Operations Representative on the same HWP. 2. Preparations/Precautions: Combustibles Protective clothing/equipment Pre-job discussion Result: Initial: Specify: Empty/drain equipment/piping IH Monitoring Harness Cleaning method: Specify: Safety belt Boiling Qualified Fire Watch Lifeline attached: Flushing name: Yes No Purging Keep area wet Potentially hazardous switching Other Fire extinguisher Eqpt owner: Mechanical ventilation(grounded) Fire hose: Electrical rep: Lift Plan Charged Not charged Approved voltage rated tools Local exhaust ventilation Trenching and Excavation Checklist Normal switching Barricading Explosive activated tool procedure Eqpt owner rep: Atmospheric tests Hot Tapping Procedure Non-rutine without procedure Oxygen 19.5-22% Electrical Hot Work Procedure/Permit Locate nearest alarm box (# ) Result: Initial: Respirator Locate nearest eyebath/safety shower Continuous monitoring for combustibles Specify: Notify Radiation Safety Officer Others: (Specify) SWP Oxygen Deficient Atmospheres Hazards & Safeguards Page 17 Large, high-pressure nitrogen cylinder and nitrogen in labs? No caution sign on open equipment? Frequently Asked Questions