Oracle Master Scheduling and Material

Requirements Planning

Manufacturing Functional Foundation

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Objectives
After completing this lesson, you should be able to do
the following:
Discuss the planning process
Identify the major tables used in Material
Requirements Planning
Discuss the open interfaces and application
program interfaces for Material Requirements
Planning

Copyright 2005, Oracle. All rights reserved.

Agenda

Oracle Master Scheduling/MRP Overview

Oracle Master Scheduling/MRP Transactions and
Entity Relationship Diagrams
Oracle Master Scheduling/MRP Open Interfaces
and Application Program Interfaces

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Product Overview
Oracle Master Scheduling/MRP assists you with:
Forecasting
Master scheduling
Discrete material planning
Repetitive material planning

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Demand and Supply

Demand

Supply

Customer
Order
Forecast

Supplier

Shop Floor
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Independent and Dependent Demand

Independent Demand

Dependent Demand

Customer
Order
Forecast
Subassemblies
and Purchased
Items

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Forecasting

NATIONAL
Forecast Set

WESTERN
Regional
Forecast

Item
A
A
A

CENTRAL
Regional
Forecast

Item Date Qty Source Item Date Qty Source

A 6/1 25 Western A 6/1 50 Central

Date
6/1
6/1
6/1

Qty
50
10
25

Source
Central
Eastern
Western

EASTERN
Regional
Forecast
Item Date Qty Source
A 6/1 10 Eastern

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Master Scheduling
Forecast for Discrete Items
Bucket

Forecast Date

Rate End Date

Forecast Quantity

Days

04 - JAN

06 - JAN

100

Weeks

17 - JAN

24 - JAN

200

Periods

31 - JAN

28 - FEB

400

Forecast Loaded into Master Schedule

Schedule Date

Rate End Date

Quantity

04 - JAN

100

05 - JAN

100

06 - JAN

100

17 - JAN

200

24 - JAN

200

31 - JAN

400

28 - FEB

400
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Daily Quantity

Material Requirements Planning

Demand 100

Demand 200
Shortage 200

B (2)

Demand 90
Shortage 65
Item

MDS

100

Shortage 100

Demand 100

C (1)

D (1)

Shortage 90

E (3)

Stock on Hand

Demand 270
Shortage 270
Stock On Order

10

25
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Phases of the Planning Process

Maintain Repetitive Planning Periods

Snapshot

Planner

Auto-Release

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Supply Chain Planning

End Customers

End Customers

SFD Distribution
Workstation

NYD Distribution
Workstation
SAC Plant
Workstation
Final Assembly

Distribution

NYC Plant
Workstation
Final Assembly

Manufacturing
AUS Plant
Workstation (Buy)
Monitor (Make)
Supplier 1
CPU

Supplier 2
Case

Sourcing

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Supplier 3
Monitor

Planner Workbench

Recommendations
for discrete jobs

Material
Planning

Open Job and

Repetitive Schedule
Interface

Recommendations for
purchase requisitions
and purchase orders

Open Requisition
Import Interface

Purchasing

Work in Process
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The Planning Process

Interorganization
Planned Orders

Sales Orders
- Internal
- External

Forecasts

Consumption
Load

Oracle
Purchasing

Master
Demand
Schedule
Plan
Master
Production
Schedule
Plan

Load
Available
to
Promise

Order/
Purchase/
Internal
Schedule
Supply,
Supply,
Implement
Distribution Implement
Purchase
and Material
Order/
Requisition Requirements Schedule
Plans
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Oracle
Work in
Process

The Planning Process

validates

Oracle
Bills
of
Material
and
Work
in
Process

Resources,
Production
Lines

Rough-Cut
Capacity
Planning

Capacity
Resources, Requirements
Planning
Production
Lines

Master
Demand
Schedule
Plan

validates
Master
Production
Schedule
Plan
Distribution
validates and Material
Requirements
Plans

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Oracle Master Scheduling/MRP Integration

The Oracle Master Scheduling/MRP products integrate
with the following applications:
Oracle Inventory
Oracle Bill of Materials
Oracle Engineering
Oracle Work in Process
Oracle Purchasing
Oracle Order Management

Copyright 2005, Oracle. All rights reserved.

Agenda

Oracle Master Scheduling/MRP Overview

Oracle Master Scheduling/MRP Transactions and
Entity Relationship Diagrams
Oracle Master Scheduling/MRP Open Interfaces
and Application Program Interfaces

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Forecast Sets Window

Before you define a forecast, you first define a set. You
can associate a forecast to one forecast set only.

Forecast
Forecast Sets
Sets (M1)
(M1)

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Forecasts
MRP_FORECAST_DESIGNATORS

MRP_FORECAST_UPDATES
OE_ORDER_HEADERS_ALL
MRP_FORECAST_DESIGNATORS

MRP_FORECAST_DATES

MRP_FORECAST_ITEMS

MTL_FORECAST_RULE

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OE_ORDER_LINES_ALL

Master Demand Schedules Window

Before you define a master schedule manually or load
a schedule from another source, you first define a
name. You can also set several options for each name.
Master
Master Demand
Demand Schedules
Schedules (M1)
(M1)

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Master Demand Schedules

MRP_SCHEDULE_DESIGNATORS

MRP_PLAN_SCHEDULES

MRP_SCHEDULE_ITEMS

MRP_SCHEDULE_DATES

MRP_SCHEDULE_CONSUMPTIONS

MRP_GROSS_REQUIREMENTS

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Master Production Schedules Window

Before you define a master schedule manually or load
a schedule from another source, you first define a
name. You can also set several options for each name.
Master
Master Production
Production Schedules
Schedules (M1)
(M1)

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Master Production Schedules

MRP_SCHEDULE_DESIGNATORS

MRP_PLAN_SCHEDULES

MRP_SCHEDULE_ITEMS

MRP_SCHEDULE_DATES

MRP_SCHEDULE_CONSUMPTIONS

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MRP Names Window

You can use multiple plan names to simulate MRP for
different sets of data.

MRP
MRP Names
Names (M1)
(M1)

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Material Plans
MRP_PLANS

MRP_PLAN_SCHEDULES
MRP_ITEM_SOURCING
MRP_PLAN_ORGANIZATIONS

MRP_SYSTEM_ITEMS

CRP_PLANNED_RESOURCES

MRP_ITEM_EXCEPTIONS

MRP_RECOMMENDATIONS

CRP_AVAILABLE_RESOURCES

CRP_RESOURCE_PLAN

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Agenda

Oracle Master Scheduling/MRP Overview

Oracle Master Scheduling/MRP Transactions and
Entity Relationship Diagrams
Oracle Master Scheduling/MRP Open Interfaces
and Application Program Interfaces

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Oracle Master Scheduling/MRP Open

Interfaces

Open Forecast Interface

Open Master Schedule Interface

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Oracle Master Scheduling/MRP Application

Program Interfaces

Open Forecast Entries API

Sourcing Rule API

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Summary
In this lesson, you should have learned how to:
Discuss the planning process
Identify the major tables used in Material
Requirement Planning
Discuss the open interfaces and application
program interfaces for Material Requirements
Planning

Copyright 2005, Oracle. All rights reserved.