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ch04 2ce
ch04 2ce
ch04 2ce
Edition
Slide 3
Slide # 5
Keep or drop
Insource or outsource (make or buy)
Special orders
Constrained resources
Product emphasismultiple
resource constraints and multiple
products
Slide 6
Slide 8
Slide 9
Slide #
10
Use the
general
rule to
determine
if Gibson
and/or
Quaid
should be
eliminated
.
The general rule shows that we should keep Quaid and drop
Gibson.
Eldenburg, Cost Management, 2ce,
Chapter 4
Slide #
11
Revenues
Variable costs
Contribution margin
Traceable fixed costs
Division operating income
Unallocated fixed costs
Operating income
Gibson Quaid
$390 $433
247
335
143
98
166
114
($23) ($16)
$96
18
$114
Russell
$837
472
365
175
$190
Total
$1,660
1,054
606
455
151
81
$70
$139
36
$175
Chapter 4
Slide #
12
Suppose that the Gibson & Quaid products use the same
supplier for a particular production input. If the Gibson
product is dropped, the decrease in purchases from this
supplier means that Quaid will no longer receive volume
discounts on this input. This will increase the costs of
production for Quaid by $14,000 per year. In this scenario,
should Starz still eliminate the Gibson product?
$11
(14)
($3)
Slide #
13
Slide #
14
A customer should be
dropped if:
Customer contribution
margin is
less than Relevant fixed
costs
plus Opportunity cost
John Wiley & Sons, 2012
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Slide 20
$1.50
Slide #
21
Chapter 4
Slide #
22
15,000
$12,000
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23
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27
Slide #
28
94,000 units
8,000 units
102,000 units
Slide #
29
Will USR expect the same selling price per unit on future
orders?
Will other regular customers be upset if they discover
the lower selling price to one of their competitors?
Will employee productivity change with the increase in
production?
Given the increase in production, will the incremental
costs remain as predicted for this special order?
Are materials available from its supplier to meet the
increase in production?
Eldenburg, Cost Management, 2ce,
John Wiley & Sons,
2012
Chapter 4
Slide #
30
94,000 units
8,000 units
102,000 units
Slide #
31
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32
33
Slide 34
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36
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2.0
Slide #
41
Slide #
42
If the choice is between all Ds or all Rs, then clearly making all Rs
is better. But how do we know that some combination of Rs and
Ds wont yield an even higher contribution margin?
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43
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44
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45
Slide 46
Suppose Urban also need 2 and 6 hours of direct labour per unit
of R (CM = 20) and D (CM = 66), respectively. There are only
120,000 direct labour hours available per year. Formulate this as
a linear programming problem.
Max 20R + 66D
R,D
objective function
subject to:
0.4R+2D 160,000 machine hr constraint
2R+6D 120,000 DL hr constraint
nonnegativity constraints
R0
(cant make a negative
amount of R or D)
D0
R, D are the
choice variables
constraints
John Wiley & Sons,
2012
Slide #
47
80,000
20,000
R
60,000
John Wiley & Sons,
2012
400,000
Eldenburg, Cost Management, 2ce,
Chapter 4
Slide #
48
80,000
20,000
60,000
John Wiley & Sons,
2012
Slide #
49
20,000
R
60,000
John Wiley & Sons,
2012
400,000
Eldenburg, Cost Management, 2ce,
Chapter 4
Slide #
50
20,000
R
60,000
John Wiley & Sons,
2012
400,000
Eldenburg, Cost Management, 2ce,
Chapter 4
Slide #
51
Suppose Urban has been able to train a new workforce and now
there are 600,000 direct labour hours available per year. Formulate
this as a linear programming problem, graph it, and find the feasible
set.
Max 20R + 66D
R,D
subject to:
0.4R+2D 160,000 machine hr constraint
2R+6D 600,000
DL hr constraint
R0
D0
The formulation of the problem is the same as before; the
only change is that the right hand side (RHS) of the DL
hour constraint is larger.
John Wiley & Sons,
2012
Slide #
52
D
100,000
80,000
R
300,000
John Wiley & Sons,
2012
400,000
Slide #
53
D
100,000
80,000
300,000
John Wiley & Sons,
2012
Slide #
54
D
100,000
80,000
400,000
Slide #
55
80,000
R
300,000
John Wiley & Sons,
2012
400,000
Slide #
56
80,000
R
300,000
John Wiley & Sons,
2012
400,000
Slide #
57
D
100,000
R=0, D=80,000
The total contribution margin here is
0 x $20 + 80,000 x $66 =
$5,280,000.
R=?, D=?
Find the intersection of the 2 constraints.
80,000
300,000
John Wiley & Sons,
2012
R=300,000, D=0
The total contribution margin here is
300,000 x $20 + 0 x $66 =
$6,000,000.
R
400,000
Slide #
58
400,000
Slide #
59
80,000
50,000
Total CM =
$6,000,000.
R
150,000 300,000
John Wiley & Sons,
2012
400,000
Slide #
60
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61
Slide #
62
Urbans Umbrellas makes two types of patio umbrellas, regular and deluxe.
Suppose customer demand for regular umbrellas is 300,000 units and for
deluxe umbrellas customer demand is limited to 60,000. Urban has only
160,000 machine hours available per year. What is his optimal production
plan? How much would he pay (above his normal costs) for an extra
machine hour?
Regular
$40
20
$20
Deluxe
$110
44
$ 66
0.4
2.0
$50
$33
Slide #
63
Regular
$40
20
$20
Deluxe
$110
44
$ 66
0.4
2.0
$50
$33
The 40,000
remaining hours
will make 20,000
Ds.
Slide #
64
To obtain the
solver dialog box,
choose Solver
from the Tools
pull-down menu.
Slide #
65
Cell B2 was
named
Regular and
cell C2 was
named Deluxe.
=20*Regula
r+
66*Deluxe
=0.4*Regular
+2*Deluxe
=2*Regular
+6*Deluxe
Slide #
66
Final Value
6,300,000
Adjustable Cells
Original
Cell Name Value
0
$B$2 Regular
0
$C$2 Deluxe
Final Value
150,000
50000
Constraints
Cell
Value
Formula
Status
600,000 $B$9<=$C$9
Binding
Binding
$B$11 D>0
Not
50,000 $B$11>=$C$11 Binding
50,000
$B$10 R>0
Not
150,000 $B$10>=$C$10 Binding
150,000
Cell
Name
$B$9 DL hr
Slack
The nonnegativity
constraints for R and D
are not binding; the
slack is 50,000 and
150,000 units
respectively.
Slide #
67
Adjustable Cells
Final Reduced Objective Allowable Allowable
Cell Name
Value
Cost Coefficient Increase Decrease
$B$2 Regular 150,000
0
20
2
6.8
$C$2 Deluxe
50000
0
66
34
6
Constraints
Final Shadow Constraint Allowable Allowable
Cell Name
Value
Price
R.H. Side Increase Decrease
$B$9 DL hr
600,000
9
600000
200000
120000
$B$8 mach hr 160,000
8
160000
40000
40000
$B$11 D>0
50,000
0
0
50000
1E+30
$B$10 R>0
150,000
0
0
150000
1E+30
This shows
how much
the slope of
the total CM
line can
change
before the
optimal
production
plan will
change.
The CM per unit for Regular can drop to $13.20 or increase to $22 (all
else equal) before the optimal plan will change. The CM per unit for
Deluxe can drop to $60 or increase to $100 (all else equal) before the
optimal plan will change.
John Wiley & Sons,
2012
Slide #
68
Adjustable Cells
Final Reduced Objective Allowable Allowable
Cell Name
Value
Cost Coefficient Increase Decrease
$B$2 Regular 150,000
0
20
2
6.8
$C$2 Deluxe
50000
0
66
34
6
Constraints
Final Shadow Constraint Allowable Allowable
Cell Name
Value
Price
R.H. Side Increase Decrease
$B$9 DL hr
600,000 8.50
600000
200000
120000
$B$8 mach hr 160,000 7.50
160000
40000
40000
$B$11 D>0
50,000 0.00
0
50000
1E+30
$B$10 R>0
150,000 0.00
0
150000
1E+30
This shows
how much
the RHS of
each
constraint
can change
before the
shadow
price will
change.
Chapter 4
69
Adjustable Cells
Final Reduced Objective Allowable Allowable
Cell Name
Value
Cost Coefficient Increase Decrease
$B$2 Regular 150,000
0
20
2
6.8
$C$2 Deluxe
50000
0
66
34
6
Constraints
Final Shadow Constraint Allowable Allowable
Cell Name
Value
Price
R.H. Side Increase Decrease
$B$9 DL hr
600,000
8.50
600000
200000
120000
$B$8 mach hr 160,000
7.50
160000
40000
40000
$B$11 D>0
50,000 0.00
0
50000
1E+30
$B$10 R>0
150,000
0.00
0
150000
1E+30
The shadow
price shows
how much a
one unit
increase in
the RHS of a
constraint
will improve
the total
contribution
margin.
Slide #
70
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Copyright 2012 John Wiley & Sons Canada, Ltd. All rights
reserved. Reproduction or translation of this work beyond that
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programs or from the use of the information contained herein.
Slide 76