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TQM Tools
TQM Tools
TQM tools
(Unit IV - GSS
103)
1
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1)Benchmarking
2)Quality Function Deployment (QFD)
3)Taguchi quality loss function
4)TPM Concepts, improvement needs
5)FMEA
6)Quality circles
7)Cost of Quality Performance measures
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Topics to be covered
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1) Benchmarking
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A sample
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QFD
translating
wants
what
the
customer
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contd
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4) Total Productive
Maintenance(TPM)
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Objectives of
Avoid wastage in a quickly changing
economic environment.
Producing goods without reducing
product quality.
Reduce cost.
Produce a low batch quantity at the
earliest possible time.
Goods send to the customers must be
non defective.
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TPM
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Pillars of
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TPM
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5S:
contd
Autonomous maintenance:
seiketsu
and equipment
producing defect free products for total customer satisfaction.
Quality Maintenance:
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Training:
Office TPM:
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It is a daily maintenance ( cleaning, inspection, oiling and retightening ), design to retain the healthy condition of
equipment and prevent failure through the prevention of
deterioration, periodic inspection or equipment condition
diagnosis.
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Types of
1. Preventive Maintenance
Maintenance
2. Breakdown Maintenance
Waiting until equipment fails to repair it.
3. Corrective Maintenance
It improves equipment and its components (calibration) so
that preventive maintenance can be carried out reliably.
4. Maintenance Prevention
Studying the weakness of current machines ( on site
information leading to failure prevention, easier maintenance,
safety
and
ease
of
manufacturing
)
and
are
incorporated(DFM) before commissioning a new equipment.
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5) FMEA
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Benefits of FMEA
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It is possible to fail in
many ways...while to
succeed there is possibly
only one way. Aristotle
Thank you
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