Professional Documents
Culture Documents
Warehousing Unmul
Warehousing Unmul
Warehousing
Muriani Emelda Isharyani
Function
Storage in Transit Inventory
Economic
Consolidation & Break Bulk
Assortment
Stocking
Postponement
Stockpiling
Presence
Reverse Logistics
Warehousing
Muriani Emelda Isharyani
Service
- Spot Stocking
- Full Line
- Product Support
- Market
Consolidation
Plant A
Plant B
Consolidation
Warehouse
Plant C
Warehousing
Muriani Emelda Isharyani
X Y Z
Consolidation
Warehousing
Muriani Emelda Isharyani
Break-Bulk
Customer X
Plant A
Break-Bulk
Warehouse
Customer Y
Customer Z
Warehousing
Muriani Emelda Isharyani
Break-Bulk
Warehousing
Muriani Emelda Isharyani
Assortment
Reconfigure freight as it flows from
origin to destination
Cross Docking
Assembly
Mixing
Warehousing
Muriani Emelda Isharyani
Cross-Dock
Combine inventory from multiple origins into an
assortment for specific customer
Plant A
Plant B
Customer X
Distribution
Warehouse
Plant C
Customer Y
Customer Z
Warehousing
Muriani Emelda Isharyani
Cross-Dock
Enables receipt of full shipments from a number of suppliers, generally
manufacturers, & direct distribution to different customers without storage
Warehousing
Muriani Emelda Isharyani
Mixing
Customer W
A B C D
Plant A
Customer X
A B C D
Plant B
Transit Mixing
Point
Customer Y
Product D
A B C
Customer Z
Plant C
A B
Warehousing
Muriani Emelda Isharyani
Assembly
Procure inventory from multiple Vendor to
support manufacturing operations
Vendor A
Vendor B
Lead Supplier
Warehouse
Vendor C
Warehousing
Muriani Emelda Isharyani
Assy. Plant
Postponement
Accommodate seasonal
production or demand
For example, lawn
furniture and toys are
typically produced yearround but are sold only
during a very short
marketing period
Warehousing
Muriani Emelda Isharyani
Stockpiling
To accommodate seasonal
production or demand
For example, agricultural
products are harvested at
specific times, with
subsequent consumption
occuring throughout the
year
Warehousing
Muriani Emelda Isharyani
Reverse Logistics
Processing
Facilitate the
reverse flow
of product
that did not
sell or to
accommoda
te recalls
Facilitate the
reverse flow
of product
following its
useful life
then update
for sale at a
discounted
price
Use
coordination &
reverse flow
to position &
resell product
when the
original user
no longer
needs it
Returns product
following its
useful life with
the objective of
decomposing it
to its
component
materials so
that they can be
effectively
When
material
cant be
effectively
reused, it
may
dispose of it
in the
appropriate
landfill
Service Benefits
Flow of Goods in
Warehouse
Receiving
Receiving
Holding
Holding
Picking
Picking
Shipping
Shipping
Warehousing
Muriani Emelda Isharyani
Flow of Goods in
Warehouse
Receiving
Receiving
Receiving
Holding
Holding
Holding
Picking
Picking
Picking
BatchForming
Forming
Batch
Packaging
Packaging
Shipping
Shipping
Warehousing
Muriani Emelda Isharyani
Sentralisasi fungsi
penerimaan dan
pengiriman
Keuntungan
Memaksimalkan penggunaan peralatan
memaksimalkan penggunaan personal
efisiensi ruangan
pengurangan biaya fasilitas
Kendala
jika pengaturan aliran material tidak tertib
dapat menimbulakan kesemerawutan dan
kemacetan.
Warehousing
Muriani Emelda Isharyani
Fungsi Penerimaan
(Receiving)
Fungsi Departemen
Penerimaan
Area alat angkut
dockdoor
dockboard
area pallet atau container
area penempatan produk
kantor
aisle
Warehousing
Muriani Emelda Isharyani
Fungsi Pengiriman
(Shipping)
Melakukan pengepakan barang yang
akan dikirim
pemberian alamat pada karton
pembungkus atau kontainer
melakukan penimbangan kontainer
melakukan penempatan trailer
loading dan distribusi
Warehousing
Muriani Emelda Isharyani
Penyimpanan (Storage)
Jenis gudang
bahan baku/suku cadang/ WIP
barang jadi
barang untuk keperluan administrasi
peralatan
Warehousing
Muriani Emelda Isharyani
Storage Media
Physical Characteristics of Goods
in Stock
Warehousing
Muriani Emelda Isharyani
Selecting The
Storage/Retrieval
Physical Characteristics of goods
Packaging at the arrival
Composition of out going lots
Stack
Rack
Warehousing
Muriani Emelda Isharyani
Drawers
Warehousing
Muriani Emelda Isharyani
Warehouse Decisions
Pemilihan Lokasi
Desain
Product-Mix Analysis
Expansion
Material Handling
Layout
Sizing
Warehousing
Muriani Emelda Isharyani
Services
Cost
Warehousing
Muriani Emelda Isharyani
Operating
Faktor Lokasi
1. Pasar Dan Bahan Baku
Jasa
Semen
Fragile
Kertas
Berat
Agro Industri
SERVICES
Warehousing
Muriani Emelda Isharyani
COST
Faktor Lokasi
2. Tangible
. Transportasi
.
.
.
.
Tenaga Kerja
Energi
Tanah
Insentif
. Utilitas
. Biaya Konstruksi
. Pajak
. Bahan Penolong
. Dll
Warehousing
Muriani Emelda Isharyani
Faktor Lokasi
3. Intangible
Iklim
Peraturan
Stabilitas Politik
Kemudahan Ekspansi
Budaya
Polusi
Dll
Warehousing
Muriani Emelda Isharyani
Community
Mikro
Site
Warehousing
Muriani Emelda Isharyani
Metoda Pemilihan
Gravitasi
BEP
Transportasi
Point Rating
Simulasi
Warehousing
Muriani Emelda Isharyani
Metoda Gravitasi
Minimasi Ongkos Transportasi
Faktor Faktor Lain Tetap
( Sama Untuk Semua Pilihan Lokasi)
Menggunakan Koordinat Cartesian
Sebagai Basis
Warehousing
Muriani Emelda Isharyani
Formula Metoda
Gravitasi
J = Ti Bi Ji / Ti Bi
Dimana:
Koordinat:
Warehousing
Muriani Emelda Isharyani
Warehousing
Muriani Emelda Isharyani
Metoda BEP
Faktor Yang Lain Tetap ( Sama )
Fix Cost Dan Variable Cost Berbeda
A
B
Warehousing
Muriani Emelda Isharyani
Metoda BEP
Total Cost Lokasi A = Total Cost
Lokasi B
FA + Q. VA = FB + Q.VB
Q = (FA - FB )/ (VB - VA )
Warehousing
Muriani Emelda Isharyani
Metoda Transportasi
Multi Lokasi
Faktor Lain Sama Kecuali Ongkos
Transport
Warehousing
Muriani Emelda Isharyani
Warehousing
Muriani Emelda Isharyani
Prosedur
Contoh
Banten
Faktor
O.Ops
B.Baku
T.Kerja
B.Hidup
Lingkung.
Pasar
Bobot
0.33
0.25
0.20
0.05
0.02
0.15
1.00
Rat.
Bobot
Skor
Skor
50
70
55
80
60
80
16.5
17.5
11.0
4.0
1.2
12.0
62.60
Bandung
Rat.
Skor
40
80
70
70
60
90
Warehousing
Muriani Emelda Isharyani
Bobot
Skor
13.2
20.0
14.0
3.5
1.2
13.5
65.40
Surabaya
Rat.
Skor
35
75
60
40
60
85
Bobot
Skor
11.35
18.75
12.00
2.00
1.20
12.75
55.25
Warehouse Design
Criteria
Services
Warehousing
Muriani Emelda Isharyani
Cost
Warehouse Cost
Receiving Cost
Holding Inventory Cost
Retrieving Cost
Assembling to customer order
Cost
Shipping Cost
Warehousing
Muriani Emelda Isharyani
Factors To Be Determined
Number of floors to include in
the facility
A cube utilization plan
Product flow
Warehousing
Muriani Emelda Isharyani
Warehouse Design
1. Determining the capacity: length,
2.
3.
4.
Sizing Receiving
&Shipping
The Number of Truck Dock
ND = [dt/QT]
Example
Average daily demand is 27.000 units,
outgoing shipment are performed by trucks,
with capacity equal to 850 units. Average
time to load a truck is 280 minutes and 15
working hours are available every day
ND = [d.t/Q.T]
ND = [27.000x280/850x(15x60)]
ND = 10
Warehousing
Muriani Emelda Isharyani
Storage Policy
1. Dedicated Storage policy:
Product is assigned at pre-established set
position
Easy to implement but causes an under
utilization
Storage Policy
3. Class Based Storage policy:
Product are divided into a number of
categories according to their demand
Each category is associated with
asset of zones where the goods are
stored according to random storage
policy
Warehousing
Muriani Emelda Isharyani
MD
MD = j=1
max Ij(t)
: Number of required storage location
: Number of item
Example of Storage
Area
Product
P
Q
Dedicated
Lot
Safety Stock
500
100
200
80
Storage policy:
MD = max Ij(t)
= 600 +280 = 880
Mr = max Ij(t) MD
= 600 + 180 = 780
Warehousing
Muriani Emelda Isharyani
Lx = ( ax + wx )nx
Ly = ( ay ny + wy )
dimana:
ax : Occupation of a unit load along the direction of x
ay : Occupation of a unit load along the direction of y
wx: Width of side aisle along the direction of x
wy: Width of side aisle along the direction of y
nx: number of storage location along the direction of x
ny: number of storage location along the direction of y
Warehousing
Muriani Emelda Isharyani
Wy
Warehousing
Muriani Emelda Isharyani
x wx
2 v
2v
Subject to:
nxnynz m
nxny 0,integer
Warehousing
Muriani Emelda Isharyani
Determining nx and ny
Number of Storage Location Along Y
Direction
n'y
2m x 12 wx
ynz
n'x
m y
2nz x 12 wx
nx n'x
and
ny n'y
Warehousing
Muriani Emelda Isharyani
Example
Berapa ukuran luas gudang untuk menampung produk P
dan Q diatas jika:
1. Jika setiap pallet produk P dan Q memiliki dimensi
yang sama dan memerlukan 1.05x1.05 m2 area.
2. Barang akan diletakkan diatas rak dimana setiap
raknya terdiri atas 4 tingkat.
3. Lebar gang utama adalah 4 m dan gang lainnya 3,5 m
4. Cara pemenpatan barang dengan menggunakan
random policy
Warehousing
Muriani Emelda Isharyani
Example
780 1.05
n' x
6
.
05
2 4 1.05 32.5
n' y
3.5
2 780 1.05 2
1.05 4
Warehousing
Muriani Emelda Isharyani
32.25
Example
nx = 6 and ny = 33
Length:
Lx = ( ax + wx )nx
= ( 1.05 +(3.5/2))x6
= 16.8 m
Width :
Ly = ( ay ny + wy )
= [(1.05x33)+4]
= 38.65 m
Warehousing
Muriani Emelda Isharyani
Tugas
Suatu sistem logistik terdiri atas satu unit
Aj
Rp/Psn
50000
40000
30000
60000
75000
65000
70000
60000
55000
70000
Hj
Rp/unit/thn
4000
6000
8000
10000
12000
8000
10000
8000
12000
8000
Bj
Rp/unit
50000
50000
35000
40000
40000
30000
40000
45000
50000
40000
Dj
unit/thn
5000
4000
4500
5000
6000
5500
6000
5000
4000
5000
Sj
unit/thn
500
400
500
500
600
550
600
500
400
500
Warehousing
Muriani Emelda Isharyani
Ldj
thn
0.05
0.03
0.10
0.10
0.05
0.05
0.10
0.05
0.05
0.03
Cdj
Rp/unit
9500
8000
9000
8000
6000
6000
9000
6000
6000
5000
Warehousing
Muriani Emelda Isharyani