MAINTENANCE AND

CALIBRATION CONTROL VALVE

By Zul Fazri S.M.

Control Valve
In an automatic control system, Control Valve is the
final control elements that embody the output signal
from the controller becomes a movement valve
opens or closes the flow so as to return the process
variable to a predetermined price.
In general function a control valve
are:

On-Off: Open and

close the flow
(solenoid valve).
Variable Control: set
the size of the flow.
Safety: as a safety
process.

General Form of Control Valve

Broadly speaking, the control valve
comprises:

Actuator
Bonnet
Body

PART OF ACTUATOR:

Diaphragm Case
Diaphragm
Diaphragm Plate
Actuator Stem
Actuator Spring
Spring Seat
Spring Adjustor
Yoke
Stem Connector
Travel Indicator
Travel Indicator
Scale

Actuator

Action Control Valve

Direct Action

Reverse Action

t
e
n
y
l
n
Bo emb
s
s
A Several types of
bonnet are:
Extension Bonnet
Bellows Seal Bonnet
Finned Bonnet
Packing and
Lubrication

Bonnet is the portion of control

valve that contains the packing
box and stem seal and may
guide the stem. It provides the
principal opening to the body
cavity for assembly of internal
parts or it may be an integral
part of the valve body. It may
also provide for attachement of
the actuator to the valve body.
Typical bonnets are bolted,
threaded, welded, pressuresealed, or integral with the
body.
(ANSI/ISA 75.05.01-2000
(R2005))

Figure Types Of Bonnet are:

Extension
Bonnet

Bellow Seal
Bonnet

Packing and
Lubrication

Finned
Bonnet

Valve Body
Valve body or valve body assembly refer to ANSI/ISA 75.05.01
define as the main pressure boundary of the valve that also
provides the pipe connecting ends and the fluid flow passageway,
and supports the valve trim.

Types
Globe valve
of Valve
Body:
Needle
Valve bodies
( bars stock valve
bodies)
Ball valve bodies
Butterfly valve Body
Diaphragm (sounders
type) valve bodies
Drag valve bodies

Globe Valve
Needle Valve Body

Butterfly Valve
Body

Diaphragm (sounders
Type) Valve Bodies

Ball Valve
Body

Drag Valve Bodies

Maintenance and Calibration

Control Valve
Maintenance
Corrective
Philosophy
Action is taken after an
event has accurerred.
Wait for something to
happen to a valve and
then repair or replace it.

Preventive
Action is taken on a
timetable based on
history. Try to prevent
something bad from
happening.

Predictive
Action is taken based on the life time the equipment.

an
en
nt ss
ai e
M oc

Pr

ce

Manufacturers Literarture
(disassembly of a control
valve, inspecting the
disassembled control
valve, cases and solving
problem control valve).
Actuator Diaphragm (stem
packing and seat rings).

Grinding Metal Seats

(replacement control
valve parts,
reassembly of the
control valve, and

Calibratio
n
Calibration instrument is process or procedure of adjusting
an instrument so that its indication or registration is in close
agreement with a referenced standard.

Calibration Equipment

Air Compressor
Presure Regulator
Standart Gages
Hydrostatic Pump
Test Bench

Control Valves Name

Plate
Read the information that to be written on name plate carefully.
Name plate has special information about valve and actuator. The
important which is printed on name plate as follow.

Summary

Based on discussion about Maintenance and

Calibration Control Valve, summary as the
following:
1. Control valve has three
function, there are:
On Off
Variabel control
Safety

2. Control valve has three

main part, there are:
Actuator as activator
Bonnet as a coupling
between body and
actuator
Body valve as which is
directly contact with media
that is controlled

3. Mainteance Control Valve,

there are:
Manufacturers Literature
Actuator Diaphragm
Grinding Metal seat

4. Calibration Control Valve

is process or procedure
of adjusting an
instrument so that its
indication or registration
is in close agreement
with a referenced
standard.

Thank You for Your Attention

THE END

 Extention Bonnet
Digunakan untuk temperatur tinggi atau rendah sehingga
packing stem terhindar dari temperatur yang extrim tersebut.
standart packing yang umum digunakan dengan temperatur
kerjanya sampai 4500 F (2320 C) tetapi mudah rusak pada
temperatur rendah. Extention bonnet dapat memindahkan
packing box dari bonnet agak jauh untuk mencegah terhadap
temperatur yang terlalu rendah dari proses sehingga
temperatur dari packing berada pada range yang diinginkan.
Bellow Seal Bonnet
Bonnet ini digunakan bilamana tidak
diperbolehkan ada kebocoran sepanjang yang
dapat ditolerir.
Biasanya digunakan bilamana fluid proses adalah
racun, mudah terbakar, mudah menguap,
radioaktif, atau material-material yang mahal.
Oleh sebab itu pemilihan bellow seal bonnet
harus benar-benar diperhatikan dengan hati-hati.

Umumnya packing material dibatasi

penggunaannya karena temperatur
yang tinggi. Untuk melayani
kebutuhan temperatur tinggi
digunakan packing yang tahan
temperatur tinggi atau dengan
menggunakan Finnet bonnet seperti
pada gambar., yang bertujuan untuk
memperbesar luasan sehingga panas
dapat dibuang dengan mudah.
Packing dan Lubricating
Packing yang paling banyak digunakan sebagai
bahan untuk packing karena mempunyai
kemampuan pelumasan sendiri (selflubricating) dan
tidak perlu diberi minyak.