Professional Documents
Culture Documents
UGD Control System: Aitzaz Hussain
UGD Control System: Aitzaz Hussain
System
AITZAZ HUSSAIN
Agenda
Process Sequence
Instruments
Process Diagram
2*56 m 3/h
30 C
6 bar
Throughput Cycle
Regeneration
172.3 m 3/h
10 hours
2 hours
ACF
Backwash
t= 10 min
Shut Sevi
Open BWO
Open BWI
Settle
t= 5 mins
CONTD.
Rinse
t= 2 mins
Open SEVI
Standby
Pre-Service Rinse
t= 2 mins
Open FRO
Open SEVI
Service
Close FRO
Open SEVO
Cation Compaction
t = 25 min
3% Acid Injection
t = 25 mins
Contd.
Cation Displacement
t = 19 mins
Open CWI-SBA
t = 7 min
Cont
t = 20 mins
t = 21 mins
Cont.
t = 10 min
t= 4 mins
Contd
Approx 5 mins
Backwash : 10 mins
Settle : 5 mins
Refill : 8 mins
Rinse : 7 mins
Service
Neutralization System
If pH > 9 : Acid Regen Valve Open & Start 1 Acid feed pump
AB PLC 5/20
512 I/Os (Any mix) or 512 I/Ps and 512 O/Ps (complementary)
Two Channels
Serial Comm.
Fundamentals
HMI
PLC : Brain
PLC
FIELD
Devices
HMI @ Rousch
AB PLC 5/20
PLC Cycle
START
Housekeeping
Internal checks on
memory, speed and
operation. Service
any communication
requests, etc.
Output Scan
The Output Image data
is transferred to the
external output
circuits, turning the
output devices ON or
OFF.
Input Scan
The status of external inputs
(terminal block voltage) is written
to the Input image (Input file).
Program Scan
Each ladder rung is scanned
using the data in the Input file.
The resulting status (Logic
being solved) is written to the
Output file (Output Image).
Contd.
Selector Switch
Remote
Program
Run
DIP Switches
Always
Of
I/O Modules
Rack Selection
Memory
Rom
Preprogramed with OS
RAM
Current Status
EEPROM
Back-up program
PLC At Rousch
2 Channels
4 Racks (0-3)
16 pt I/O modules
Memory Addressing
Image Table
2 Slot Addressing
1 Slot Addressing
Slot Addressing
2 Slot Addressing
16 Bits Per two slots or 8 bits per 1 slot per input or output
module
Complementary I/Os
1 Slot Addressing
Slot Addressing
Addressing Summary
Instruments
Silica Analyzer
Conductivity Analyzer
RTD
pH Probes
Bufered KCl at pH 7