ZXSDR BS8800 Installation Criterion

Prepared by-
Rajesh K Gaurav
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BTS installation Position

 Front aligned of the BTS Must be done with the adjacent rack

Correct alignment incorrect alignment

 The vertical deviation of the cabinets shall not exceed 1‰ of the cabinet height.
 The front side of the same row of cabinets shall be on the same surface, with a
deviation not more than 5mm allowed.
 The first cabinets of all the rows shall also be on the same surface, with a deviation
not more than 5mm allowed.
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Procedure for BTS Grouting

 Select the installation position as per the design documents.
Minimum required gap with the adjacent rack should be 100mm.
 Do marking with the marking template.

 Use drill machine to make holes for expansion bolts.

 Fix the fasteners and then fix the base with insulation pad.
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Fix the cabinet.

 Expansion bolts must be installed properly.

 Washers must be installed in correct order
i.e.
 Insulation washer >Flat washer>Spring
washer>Nut
Check vertical and horizontal leveling errors.
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 The front side of the same row of cabinets shall be on the

same surface, with a deviation not more than 5mm allowed.
The first cabinets of all the rows shall also be on the same
surface, with a deviation not more than 5mm allowed.
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Installation of cards
Precaution -Wear
ESD Wrist strip
while installation
of cards

Fig 1- Insert the RSU cards Fig 2- Insert the Dummy cards

Fig 3- Do the power cable connections Fig 4- connect monitoring cable

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Internal Cable routing and
connections 3rd

1st Sec
2nd
Reserved for Sec
expansion Sec

Keep all cards in the positions as

shown below

UBP
G
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Prepare lugs

Lug

Core cable
Crimping tool
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Power cable installation-

 The -48V power cable shall be blue, the -48V GND power cable shall be black,
and the ground cable shall be yellow-green.

 The cross sectional areas of the power cables and the ground cables shall
comply with the product installation requirements. The cross sectional area of
the ground cables shall be at least 35 mm2 and they shall be connected reliably
to the indoor ground copper bar. Those of the -48V GND power cable and the
-48V power cable shall be at least 25mm2 and they shall be laid straight and
connected reliably.
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Power cable routing

 Use white ties at regular intervals

 Extra power cable length should not be coiled

must be cut
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Power Cable termination

 Maximum two lugs are allowed to
terminate at a single terminating
point according to the below figures

 *Blue Power cable must be

terminated to the -48 V.
 MCB should be labeled
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Cable routing at BTS
 Ties must be used to fix Jumper cables at BTS end
 All the jumpers must be routed straightly the bending
radius should not exceed

 Hot shrink sleeves must be installed

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Power cable & Jumper cable routing

 All cables must be routed vertically at BTS.
 Power cables should be separately routed from
E-1 and signal cables.

 White ties must be used at regular intervals

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Antenna & Feeder Installation

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Antenna installation-
 Check antenna
mounts are fixed
1
properly using 2
nuts.

5
 Assemble the antenna clamps. 秘密▲

 Connect antenna jumpers to the antenna ports.

 Do the weather proofing of ports.

Weather proofing process-

1- Wrap three layer of insulation tape on connector :
2- Wrap three layers of water-proof daub.
3- Finally, wrap three layer of insulation tape again.
Wrapping requirement: Wrap one layer from bottom upward,
one layer from top to bottom, and finally one layer from
bottom upward. When wrapping the tape or daub, make sure
that the upper layer covers 1/3 of the lower layer. The daub
must be stretched to 50%. The tape must be wrapped
smoothly.
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Mounting of Antenna & Feeder
Process for antenna &
feeder mounting

Pulley block

Feeder head
bandage
Label
T ie the pull-up rope
0.4m and 3.4m away
from the feeder
Pull the feeder away from
the iron tower with this
rope to avoid damage to
the feeder or feeder head
Pull-up rope
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 Fix the antenna.

 The azimuth and tilt angle of the installed
antenna must accord with design
specifications
 The antennas shall be installed below the
lightning rod and within its protective range. The
protective angle in the plains shall not be more
than 45° and in the mountains not more than
30°.

Note- maximum interval

between two feeder clamps
should not increase more
than 1~1.5 meters.

 Jumper must be routed 300mm straight at

the connectors. Bending radius should not
be less than 20times of the feeder
diameter.
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Feeder installation
1. Distance between two clamps should be 1~1.5 meter.

3. Feeder bending should be smooth & radius shouldn

2. Water drip arch must be given at the be less than 20d (d=diameter of feeder).
feeder window

4. Feeder window must be seal to avoid water inside the shelter

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 If the length of a feeder ≤ 20m, then ground it at two points, one within 2m from the
antenna feeder connector and the other that is near the outdoor feeder window and
connected to the outdoor ground bar;
 If 20m < its length ≤ 60m, add a ground point with 2m from the point where it leaves the
iron tower or the rooftop;
 If its length >60m, it is required to add one more ground point for every 20 more meters.

Fig-1 Grounding near feeder Fig-2 Feeder grounding at Fig-2 Grounding at EGB
connector & antenna jumper tower ladder
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Standard Grounding
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Connections & labeling of Feeder

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Surge Arrester installation & grounding

 Surge arrester stand must be fixed properly

at the cable tray
 Grounding cable of the surge arrester stand
must be connected to the EGB.
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Labeling
 All equipments & cables must be labeled for identification and easy maintenance.
 The labels of cable are filled in and stuck correctly and reliably.
They must be tidy position and same direction. They must be stuck
on a position 2 cm away from their connectors. They can be made
in a uniform way according to customer requirement.

Power cable (remote) Power cable (local)

‘R’ marked on labels is short for ‘Remote’.

Generally, it is on the left of the label. ‘L’ is POWER CABLE ( R ) POWER CABLE ( L )
for ‘Local’ and usually on the right of the ZXDU 300 GND BTS GND
label.
Equipment name Power ground Equipment name Power ground
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BTS label structure

EGB Labels Labels of Top BTS

Labels of E-1 & Alarm Labels Power cables

cables Blue cable
-48V
Black cable
0V
Yellow
green
PGND
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Feeder & Jumper Labels

 Feeder & Jumper cable labels must have minimum 200mm distance from their
connector.

200mm 200mm