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Trends in Preparative Scale

Chemoenzymatic Transformations

Andrew Razgulin
Mecozzi Group
2/9/06

Would you like sugar with that?


COOCH3
+

NH2

COOH
HOOC

NHCbz
NHCbz
+

Thermolysin
O
from Bacillus Oproteolicus

H2N

COOMe

COOCH3
+
NH2

HOOC
CbzHN

H2N

N
H

COOCH3

Ph

O
HO

Ph

N
H

O
aspartame

COOMe

O
+

H2N

OH
O

Ph
N
H

COOMe

aspartame
Yuck!

Oyama, K; in: Chirality in Industry, John Wiley & Sons Ltd., 1992; Harad, T; Shinnanyo-shi, Y; Irino, S;
Kunisawa, Y; Oyama, K; Holland Sweetener Company, The Netherlands, EP 0768384, 1996.

Overview

General aspects of chemoenzymatic synthesis

Chemoenzymatic synthesis

History
Temperature, pH, and solvent effects
Enzyme recovery
Cofactor regeneration

Use of hydrolytic enzymes


Glycoside synthesis
Oxidation-Reductions

Industrial Case Studies


3

Early History of Enzymatic Transformations

BC Chymosin from cattle used in cheese production

1833 Active principle of malt (diastase) identified and application to


industrial art described (Payen and Persoz)

1894 Taka diastase produced commercially by surface culture (Takamine)

1897 Conversion of glucose to ethanol by cell-free yeast extract (Buchner)

1906 L-leucine from ester racemate (Warburg)

1911-1913 - Glucoside synthesis in high concentration ethanol and acetone


(Bourquelot, Bridel and Verdon)

1916 Immobilization on charcoal without loss of activity (Nelson and Griffin)

General aspects: Issues

need optimal pH

need optimal temperature

solvent requirements (water/organic)

General aspects: Immobilization

Stabilizes the enzyme in organic solvent


Eases recovery and reuse

Covalent

Epoxide-coated acrylamide beads


Glass beads treated with 3-aminopropyltriethoxysilane

Noncovalent

Ion exchange resin


Glass beads
6

General aspects: Cofactor regeneration

Cofactors too expensive for stoichiometric use

NADPH/NADP and NADH/NAD+ can be recycled in situ by the


glucose/glucose dehydrogenase system

ADP,CDP,GDP,UDP can be recycled in situ by pyruvate


kinase/phophoenol pyruvate system

Overview

General aspects of chemoenzymatic synthesis


History
Temperature, pH, and solvent effects
Enzyme recovery
Cofactor regeneration

Chemoenzymatic synthesis
Hydrolytic enzymes

Enantioselectivity, (dynamic) kinetic resolution


Regioselectivity

Glycoside synthesis
Oxidation-Reductions

Industrial Case Studies

Hydrolytic enzymes

Catalyze cleavage and formation of esters, amides,


epoxides in vivo

Lipases are most used

Stable in organic solvent


Accept non-natural substrates
Do not need cofactors

General enantioselectivity

Normal KR
50% yield

Et
O

protease

N
O

Et
O

Et + N
O
O
O

OH

Dynamic KR
In situ racemization
N
H

Et

96% ee, 43%

O
O
N
4 kg

1 weight eq Candida antarctica lipase B


F

methyl t-butyl ether


20mol% Et3N

N
H

Et

99% ee, 45%

F
O
N
H

OH
O

82%

Hu, S; Tat, D; Martinez, C; Yazbeck, D.R; Tao, J; Org. Lett. 2005, 7, 4329-4331; Limanto, J; Shafiee, A;
Devine, P.N; Upadhyay, V; Desmond, R.A; Foster, B.R; Gauthier Jr; Reamer, R.A;, Volante, R.P; J. Org.
Chem. 2005, 70, 2372-2375.

10

Kinetic Resolution: Overcoming the 50% mark


Resolve-and-trap!
CN

Pseudomonas cepacia
lipase on diatomite

OH

Cl

Cl

Cl
3 eq.

CN
Cl

Pseudomonas cepacia
lipase on diatomite

OH
O

Cl

Cl

C5H11

OAc
O

Cl

(S) 47%

(R) 45%

CN

PPh3, DEAD, HOAc

Cl

OAc

THF, 0 C, 24 h

lyophilized
Methylobacterium sp. FCC 031
(epoxide hydrolase)
O
buffer pH 7.8
18 h

OAc
O

Cl

(S) 80%, 94% ee

toluene, 35 C

100 mg

290 mg

CN

Cl
3 eq.

OH

OAc

toluene, 35 C, 6 h

500 mg

CN

C5H11

HO

HO
C5H11

(S) 82% yield, 82% ee

(R)
H+ cat.

dioxane/H2O/ 0 C, 30 min

Kamal, A; Chouhan, G; Tetrahedron: Asymmetry, 2005, 16, 2784-2789; Ueberbacher, B.J; Ospian, I;
Mayer, S.F; Faber, K; E. Eur. J. Org. Chem. 2005, 1266-1270.

11

Dynamic Kinetic Resolution: Classic example - hydantoins

L-specific

D-specific

O
OH
NH2

R
HN

HN
R

NH
O

L-Carbamoylase

O
R

ONH3+

O
L-Hydantoinase

NH
HN
O

D-Hydantoinase

HN
R

O
NH

OH
NH2

R
HN

pH > 8
D-Carbamoylase

O
L-amino acid

D-amino acid

ONH3+

Drauz, K; Waldman, H; (eds.) Enzyme Catalysis in Organic Synthesis. 2002, Wiley-VCH Verlag GmbH, Weinheim

12

Hydantoin feedstock
+

R-CHO
+

HCN
R'

(NH4)2CO3

COOH
NH2

+
OCN-

Strecker synthesis

D,L-hydantoin
H+
O

1. OH2. H2/cat

NH
HN
O

H+

R-CHO
+

1. Pd
2. H+

O
NH

HN
O

Amido
carbonylation
O

R-CHO +

H2N

NH2

CO

R'

COOEt
NCO
+
NH3

Drauz, K; Waldman, H; (eds.) Enzyme Catalysis in Organic Synthesis. 2002, Wiley-VCH Verlag GmbH, Weinheim

13

Traditional racemization strategies

Base catalyzed racemization

Acidic hydrogen at the stereocenter


O
Ph
OH

Candida antarctica lipase B


Amberlyt 15 ion exchange resin
hexanes

Ph
O

15 mg

O
O

90%, >91% ee

Dissociation/recombination
O
O

452 mg

CN

OH
Amberlite IRA-904
(OH- form)
toluene

OH
O

Candida antarctica lipase B


on Celite R-633
O

CN
toluene

OAc
CN

92%, 89% ee

Odman, P; Wessjohann, L.A; Bornscheuer, U.T; J. Org. Chem. 2005, 70, 9551-9555; Veum, L; Kanerva,
L.T; Halling, P.J; Maschmeyer, T; Hanefeld, U. Adv. Synth Catal. 2005, 347, 1015-1021.

14

New racemization strategies

Transition metal-based
Allows DKR of isolated secondary alcohols and
Ph
amines
Ph
Ph

Ph
Ph
CO Ru
CO Cl
X
M

R'

H
R'

Nu

+ M
R'

H
H

R'

X
R

H
H +

R'

R'
Nu

Pamies, O; Backvall, J.-E; Trends in Biotechnology, 2004, 22, 130-135

15

Resolution of secondary alcohols


OH

OH

R
OH
Ph
MeO

Ru cat.

OAc

OH
R

94%, >99% ee

R
OAc

Ph H
N
Ph

90%, >99% ee

Ph
CO Ru
CO Cl

OH

MeO
OAc
89%, 95% ee

Candida antartica lipase B

OH

OAc
KOtBu, Na2CO3, toluene, 25 C

86%, >99% ee

OAc
1.5 eq

OH

H OH

1 mmol

Lipase preference (R)

OAc

HO H
L

89%, 90.5% ee

Protease preference (S)

Choi, J.H; Kim, Y.H; Nam, S. H; Shin, T.S; Kim, M.-J; Park, J. Angew. Chem. Int. Ed., 2002, 41, 2373-2376

16

Resolution of secondary alcohols


OH
OOC5H9

F3C
Ph
Ph

F3C

Ph
Ph

Ph
CO Ru
CO Cl

CF3
OH

94%, 95% ee
CF3
OOC5H9
94%, 95% ee

Subtilisin Carlsberg
OH
OOC5H9

KOtBu, Na2CO3, THF, RT


OH

O
1.5 eq

OH

OOC5H9

H OH
S

1 mmol

80%, 99% ee

Lipase preference

67%, 95% ee

HO H
L

OOC5H9

96%, 95% ee

Protease preference

Boren, L; Martin-Matute, B; Xu, Y; Cordova, A; Backvall, J.-E; Chem. Eur. J. 2006, 12, 225-232.

17

Resolution of secondary amines


NH2
R

NH2

R
R

R
NH2

MeO

Ru cat.

R
CO Ru
CO

NH2
R

O
O
R H R

90%, 98% ee
R
R
Ru OC
OC

R = p-OMePh
NH2

NH2

NHAc

NHAc
95%, 99% ee
MeO

Candida antartica lipase B

NHAc

92%, 95% ee

Na2CO3, toluene, 90 C
NHAc

OAc

91%, 99% ee
F3C
0.5 mmol

F3C

Paetzold, J; Backvall, J.E; J. Am. Chem. Soc. 2005, 127, 17620-17621.

18

Resolution of aliphatic substrates


OH

OAc
N(iPr)2

Ph
Ph

O
OH
N(iPr)2

Ph
CO Ru
CO

O
O
Ph H Ph

N(iPr)2

93%, 98%
ee

N(iPr)2

65%, 98% ee

N(iPr)2

59%, 92% ee

N(iPr)2

90%, 80% ee

Ph
Ph

Ph
Ru OC
OC

OAc

O
Pseudomonas species lipase

OH

OAc

N(iPr)2
toluene, 70 C

OH

OAc

NC

N(iPr)2

3 eq

Cl

OAc

NC

OH
O

N(iPr)2
O

OAc

0.5 eq

O
OH

N(iPr)2

85%, 91% ee

0.1 mmol

Fransson, A-B.L; Boren, L; Pamies, O; Backvall, J.-E; J. Org. Chem. 2005, 70, 2582-2587.

19

Overview

General aspects of chemoenzymatic synthesis

History
Temperature, pH, and solvent effects
Enzyme recovery
Cofactor regeneration

Chemoenzymatic synthesis

Hydrolytic enzymes

Glycoside synthesis
Oxidation-Reductions

Enantioselectivity, (dynamic) kinetic resolution


Regioselectivity
Meso desymmetrization
Chemo-selectivity
Polymer synthesis
Peptide synthesis

Industrial Case Studies

20

Meso desymmetrization
O
BnN

NBn

H3CO2C

Pig liver esterase


0.1 M aqueous phosphate
0.1 M aqueous NaOH, pH 8
45 h, 30 C

O
BnN

CO2CH3

H3CO2C

NBn
CO2H

90 %

19.1 g
Candida rugosa lipase
hexane, MS 3
OH
HO

HO
OTBS

5 eq

OAc
OTBS

OAc

172 mg
OH

OH

94%, 97% ee
Candida antarctica lipase B
toluene, 30 C, 4h

O
O

O
O

OH

100%

Chen, F.-E; et al. Adv. Synth. Catal. 2005, 347, 549-554; Chenevert, R; et al. Tetrahedron: Asymmetry,
2003, 14, 2567-2571; Fernandez, V.G; et al. Bioorganic & Medicinal Chemistry, 2004, 12, 5443-5451.

21

Chemoselectivity
O
R

N
H2N

8 eq.

NH

O
Candida antarctica lipase B
MS 4
THF

O
NH2

R=H
R=Me
R=(E)-BrCH=CH2

NH
N

O HN

O
NH2
69 %
64%
69%

[L-RST-6]

O
O

H2N

O
100 uL

100 uL

Candida antarctica lipase B


1,4-dioxane, 30 C

N
H
90%

N
[L-RST-7]

Lavandera, I; Fernandez, S; Ferrero, M; Gotor, V; J. Org. Chem. 2004, 69, 1748-1751; Torre, O; GotorFernandez, V; Alfonso, I; Garcia-Alles, L.F; Gotor, V; Adv. Synth. Catal. 2005, 347, 1007-1014.

22

Chemoselectivity

O
2.5 eq
HO

OH
OH

O
C7H15

O
O

O
OH
350 mg

HO
C7H15

C7H15

O
90%

1 eq

O
OH

Candida antarctica lipase B


dichloromethane

4.01 g

C7H15

C7H15

6
C7H15

Candida antarctica lipase B


dichloromethane
4-dimethylaminopyridine

O
O

O
O
O

C7H15

6
90%

Halldorsson, A; Magnusson, C.D; Haraldsson, G.G; Tetrahedron, 2003, 59, 9101-9109

23

Polymerization
O

O
O

Candida antarctica lipase

9
1 mmol

CH3
*

isopropyl ether
60 C, 4h

1 mmol

* +
12 O

(R)-Enriched

(S)-Enriched
(unreacted)

76% ee, Mn=6000 Da


O
O

OH

O
8

1 mmol

Mn=600
1 mmol

OH
n

OH

70% yield

Candida antarctica lipase B


HO

Mw = 27000 Da

2 mmol

O
OH

OH OH

* O

2 mmol
O

Candida antarctica lipase

O
Bulk, 90 C

O *
n m

OH
80%, Mn = 18000 Da

Kumar, R; Chen, M.-H; Parmar, V.S; Samelson, L.A; Kumar, J; Nicolosi R; Yoganathan, S; Watterson, A.C; J.
Am. Chem. Soc., 2004, 126, 10640-10644; . Kobayashi, S; Uyama, H; ACS Symposium Series: Biocatalysis
in Polymer Science. 2003, 128-140
24

Short glycopeptide synthesis


HO
HO

OH OH
O

O
0.3 mmol Cbz Thr-Val-COOMe

OH
HO
HO

OH
O
OH

HO
HO

Ala-Tyr-COOH
1 mmol

Subtilisin BPN' 8397

48%
O
Cbz Thr-Val Ala-Tyr-COOH

water/DMF
Et3N pH=9

Boc Asp-Ala-Ser-COOMe
Subtilisin BPN' 8397
O
NH
+ Phe-Leu-CONH2
water/DMF
NHAc
0.1 mmol
Et3N pH=9

O
HO

0.02-0.04 mmol

OH

OH
O

HO
HO

OH

OH
Cbz-Ala-Ser-COOMe + HO
HO
0.1 mmol

OH OH
O

O
HO

Boc Asp-Ala-Ser Phe-Leu-CONH2


O
NH
NHAc

Gly-Ala-Asp-CONH2
O
NHAc

0.1 mmol

NH

53%

Subtilisin BPN' 8397


water/DMF
Et3N pH=9

Cbz-Ala-Ser Gly-Ala-Asp-CONH2
OH
HO
HO

O
NHAc

NH

45%

Wong, C.-H; Schuster, M; Wang, P; Sears, P; J. Am. Chem. Soc., 1993, 115, 5893-5901

25

Longer glycopeptide synthesis

Fmoc-Lys-Thr-Thr-Gln-Ala-Asn-Lys-His-Ile-Ile-Val-Ala-PAM

H-Gly-Gly-Ser-CONH2
1.3 mg

1.4 mg

Ac3GlcNAc

Subtilisin 8397 K256Y


DMF, N(EtOH)3, pH 7.8
37 C
Fmoc-Lys-Thr-Thr-Gln-Ala-Asn-Lys-His-Ile-Ile-Val-Ala-Gly-Gly-Ser
84%

Gly-Gly-Ser-CONH2
Ac3GlcNAc

Witte, K; Seitz, O; Wong, C.-H; J. Am. Chem. Soc., 1998, 120, 1979-1989.

26

Overview

General aspects of chemoenzymatic synthesis

History
Temperature, pH, and solvent effects
Enzyme recovery
Cofactor regeneration

Chemoenzymatic synthesis

Hydrolytic enzymes
Glycoside synthesis

Oxidation-Reductions

Glycosidases
Glycotransferases

Industrial Case Studies

27

How many steps?

OH OH

HO
NHAc

HO
AcHN
HO
AcHN
HO

OH
OH

HO

O
OH

O
COOH

OH

O
OH

OH
O
HO

O
OH

N3

O
COOH

28

Oligosaccharide Synthesis

Enzymes catalyze formation and cleavage of glycosidic linkages in


vivo

Glycosidases
Transferases
Cofactor regeneration

OH
HO
HO

O
OH
O
HO

OH
OH
HO O

HO
HO

OH

O
OH

O
HO

O
OH

OH

OH

29

Oligosaccharide Synthesis:
Glycosidases

Classified as hydrolases
Endo-acting hydrolyze inner linkages in a random manner releasing linear
and branched oligosaccharides
Exo-acting hydrolyze linkages from the non-reducing end of the chain
OH

OH

O
HO

OH

OH
O
HO

O
HO

O
OH HO

-amylase from Bacillus licheniformis

OH

OH
O
O
OH HO

O
O
OH

oligomers

OH
OHO

O
glucoamylase
from Aspergillus niger

OH

starch
OH
HO
HO

O
OH
OH
glucose

Drauz, K; Waldman, H; (eds.) Enzyme Catalysis in Organic Synthesis. 2002, Wiley-VCH Verlag GmbH, Weinheim

30

Glycosidases: Short oligosaccharides

HO
HO

OH
HO O

OH

OH
O

HO
N

5.5 mg

HO
HO

NHAc

H
N

Ala-Lys-Trp-Asn-Asn-Thr-Val-NH2
5.2 mg

endo--N-acetylglucosaminidase
buffer, pH 6.5
OH
HO
HO

OH

HO O
O

OH
O

HO
NHAc
82% yield

O
HO

O
NHAc

H
N

Ala-Lys-Trp-Asn-Asn-Thr-Val-NH2

Li, B; Zeng, Y; Hauser, S; Song, H; Wang, L.-X; J. Am. Chem. Soc. 2005, 127, 9692-9693.

31

Glycosidases: Complex structures

Li, H; Li, B; Song, H; Breydo, L; Baskakov, I.V; Wnag, L.-X.; J. Org. Chem. 2005, 70, 9990-9996.

32

Glycosidases:
Thermodynamic approach
HO

HO
HO

OH
HO O

OHHO
HO O

HO
HO

OH

OH O
O

HO
OH
HO
O
O

HO
HO
HO O

HO
HO

O
NHAc

NH O

AcNH-W-M-E-W-D-R-E-I-N-N-Y-T-S-L-I-H-S-L-I-E-E-S-Q-N-Q-Q-E-K-N-E-Q-E-L-L-CONH
2
HO O
11 %
[S-2]
O HO
7 mg
HO O
O

OH
+ OH
OO O
HO O
OH O
OHO
O
HO
O OOH
O
HO OO
HO
OHO
O HOH
HO
O
NH O
OH
O
HO
O
N AsnNHAc
NHAc
HO
HO
HO
O
O
HO
HO
NHAc
NHAc
O OOHHO HO
O
O
HO
HO
OH
OO
5 mg
HO HO
OH
HO
O
HO
OH
HO
HO O HO HO
HO
OO
Arthrobacter endo--N-acetylglucosaminidase
OH OH
OO
30% DMSO
OH
OH
HO
HO
pH 6
HO HO
HO O HO
(fromOsoy)
OH
OH
HO
HO

AcNH-W-M-E-W-D-R-E-I-N-N-Y-T-S-L-I-H-S-L-I-E-E-S-Q-N-Q-Q-E-K-N-E-Q-E-L-L-CONH2
Wang, L.-X; Song, H; Liu, S; Lu, H; Jiang, S; Ni, J; Li, H; ChemBioChem 2005, 6, 1068-1074.

33

Oligosaccharide Synthesis: Glycotransferases

Generate saccharide oligomers from activated mono-saccharides


Cofactors are required

Chen, X; Fang, J; Zhang, J; Liu, Z; Shao, J; Kowal, P; Andreana, P; Wang, P.J; J. Am. Chem. Soc. 2001,
123, 2081-2082.

34

Glycotransferases:
Stoichiometric use of cofactors
OH OH

OH

HO

O
HO

OH

NHTFA

O
OH

O
OH

13.6 mg

-(2,3)-Neu5Ac transferase
stoicheometric CMP-Neu5Ac

OH

HO
HO
AcHN

NaO2C
O

OH OH
O

HO

OH

HO
HO
AcHN

OH

OH

O
OH

-(1,4)-GalNAc transferase
UDP-GlcNAc 4-epimerase
stoicheometric UDP-GlcNAc

95%

O
HO
NaO2C
O

HO

O
HO

NHTFA

41.6 mg
OH
OH

HO

OH

88%

O
O

OH

O
OH

OH
O
HO

NHTFA

O
OH

O
OH

Jacques, S; Rich, J.R; Ling, C.-C; Bundle, D.R; Org. Biomol. Chem. 2006, 4, 142-154.

35

Glycotransferases:
Stoichiometric use of cofactors

OH OH
NaO3SO

OH
O HO

OH OH
O

O
OH

OH
O
HO

OH

NHAc

OH

20 mg
stoicheometric GDP-Fucose
FucT-III
MES pH 6.4

HO

62%

HO
O

OH OH
NaO3SO

OBn

OH
OH

O
OH

OH OH
O

O
NHAc

O
OH

OH
O
HO

O
OH

OBn

Blixt, O; Vasiliu, D; Allin, K; Jacobsen N; Warnock, D; Razi, N; Pulson, J.C; Bernatchez, S; Gilber, M;
Wakarchuk, W; Carbohydrate Research, 2005, 340, 1963-1972

36

In situ cofactor regeneration UDP-Gal Superbeads


Pyruvate

Galactose

ATP

GalK

PyK
PhosEnPyr

ADP

Gal-1-P
GalPUT
UDP-Gal

UDP-Glc

GalT

PPi

Glc-1-P

GlcPUT

Gal-OR
UTP

UDP
PyK

Pyruvate

Recombinant E. coli strains


overexpressing GalK, GalPUT
GlcPUT, PyK

R-OH

1. Fermentation
2. Lysation
3. Mix
4. Add to Ni+2 resin

PhosEnPyr

GalPUT

GlcPUT
GalT

GalK

PyK

Chen, X; Fang, J; Zhang, J; Liu, Z; Shao, J; Kowal, P; Andreana, P; Wang, P.J; J. Am. Chem. Soc. 2001,
123, 2081-2082.

37

UDP-Gal Superbeads in action

a: 1g LacOBn, 0.54g Gal, 123 mg ATP, 100 mg UDP, 73mg Glc-1-P


Others = 100 mg scale
Chen, X; Fang, J; Zhang, J; Liu, Z; Shao, J; Kowal, P; Andreana, P; Wang, P.J; J. Am. Chem. Soc. 2001,
123, 2081-2082.

38

2 steps!
OH OH

OH

HO

O
HO

OH

CMP-Neu5Ac

2.5 eq. CTP-Neu5Ac

OH

OH OH

HO
HO
AcHN
HO

HO

N3

O
OH

OH

O
HO

OH

O
OH

COOH

N3

N3

OH
OH

34% at 2.5 eq donor (2.4g)

COOH

UDP-GalNAc

1.8 eq. UDP-GlcNAc

UDP-GalNAc
4GalNac-transferase

GalNAc-epimerase
OH OH

HO
NHAc

HO
AcHN
HO
AcHN
HO

2.5 eq. CMP-Neu5Ac


(2-3/8)-sialyltransferase

CMP-Neu5Ac-synthetase

AcHN

OH
OH

HO
O
COOH

O
OH

OH

O
OH

OH
O
HO

COOH

O
OH

80-85% (0.5-0.6g)

Blixt, O; Vasiliu, D; Allin, K; Jacobsen N; Warnock, D; Razi, N; Pulson, J.C; Bernatchez, S; Gilber, M;
Wakarchuk, W; Carbohydrate Research, 2005, 340, 1963-1972

39

Overview

General aspects of chemoenzymatic synthesis


History
Temperature, pH, and solvent effects
Enzyme recovery
Cofactor regeneration

Chemoenzymatic synthesis
Hydrolytic enzymes
Glycoside synthesis
Oxidation-Reductions

Industrial Case Studies

40

Chemoenzymatic Synthesis: Redox

Catalyze oxidations and reductions in vivo


Cofactors
Whole-cell catalysis
Advantages
Disadvantages

41

Chemoenzymatic Synthesis: Redox


ADH - recombinant from E. coli, purified by
denaturation of native proteins at 80 C

Thermus sp.
alcohol dehydrogenase
on Eupergit C

TN(TADH) 28000
TN(Ru) 233

14 g

Tris/phosphate/octanol
pH=7, 60 C
NADH

9% yield, 97% ee

NAD+
2.5 umol

N
CO2

OH

N
Rh

HCOOH
OH2

38 mmol

gradually to 0.01 mol%


Hollmann, F; Kleeb, A; Otto, K; Schmid, A; Tetrahedron: Asymmetry, 2005, 16, 3512-3519

42

Chemoenzymatic Synthesis: Redox

BioCatalytics ketonereductase "kit"


Phosphate pH 6.7
OH
2.5% DMSO
CO2Et
EtO2C

O
EtO2C
R
13 mmol
R= -CH2iPr
-CH2Ph
d-gluconic acid

NADH
125 umol

NAD+

Glucose dehydrogenase

CO2Et

R
85-95% yield

Glucose
25 mmol

(a) Kambourakis, S; Rozzell, J.D; Adv. Synth. Catal. 2003, 345, 699-705. (b) Harrison, D.C; Biochem J.,
1932, 26, 1295-1299.

43

Chemoenzymatic Synthesis: Redox


5-30g Saccharomyces cerevisiae
entrapped in calcium alginate pellets
O
R

6.6-36g glucose
citrate pH=4

OH
R

CO2Et

CO2Et
Br

Br
R=Ph
CH2Ph
CH2iPr
n-C4H9

40%, >99% ee
70%, 96% ee
74%, >99% ee
70%, >99% ee

2.2 mmol
O
O
O
104.6 mg

OH

C. floricola
IAM 13115
phosphate pH 7.5
glucose

HO
O

O
+

O
O

HO
(1:0.7)

68%, 94.4% ee
20%, 94.3% ee

Rodrigues J.A.R; Milagre, H.M.S; Milagre, C.D.F; Moran, P.J.S; Tetrahedron: Asymmetry, 2005, 16,
3099-3106. Fujieda, S; Tomita, M; Fuhshuku, K; Ohba, S; Nishiyama, S; Sugai, Adv. Synth. Catal.
2005, 347, 1099-1109.

44

Chemoenzymatic Synthesis: Redox


E.coli [pQR239]
(cyclohexanone monooxygenase)
30 C, phosphate pH 7.5
O

O
OBn

Lewatit MP62
(anionic resin)

1.3 g

OBn
89%, 96% ee

E. coli
(aldose reductase YDR368w)
OEt

Cl
5 mmol
(gradually)

OH O
OEt

XAD-4 resin
(nonpolar resin)
phosphate pH 5.6
glucose

Cl
82%, 98% ee

Gutierrez, M.-C; Furstoss, R; Alphand, V; Adv. Synth. Catal. 2005, 347, 1051-1059. Fest, B,D; Stewart,
J.D; Tetrahedron: Asymmetry, 2005, 16, 3124-3127.

45

Overview

General aspects of chemoenzymatic synthesis


History
Temperature, pH, and solvent effects
Enzyme recovery
Cofactor regeneration

Chemoenzymatic synthesis
Hydrolytic enzymes
Glycoside synthesis
Oxidation-Reductions

Industrial Case Studies

46

Industrial case studies: Trusopt (Astra-Zeneca)


H+, MeOH

O
*

1. Py/TsCl

OH
COOCH3

(Commercially available biopolymer)


O

S
O O
O

HO

S
O O

S
S

3. H2O2, NaWO4

NHCH2CH3
S
S
O O

>99% de
>80% yield
S

1. 6M HCl
2. TFAA

OH

S
O O
O

2.
LiS

Neurosporia crassa
(alcohol dehydrogenase)

H3COOC

S
O O

Trusopt
LiAlH4

SO2NH2

OH

OH

S
O O

H2SO4
0C

S
O O

incomplete inversion

(a) Blacker, A.J; Holt, in: Chirality In Industry II, John Wiley&Sons, New York, 1997, 246-261. (b) Blacklock,
T.J; Sohar, P; Butcher, J.W; Lamanec, T; Grabowski, E.J.J; J. Org. Chem., 1993, 58, 1672-1679. (c) Holt,
R.A; Chimica Oggi, 1996, 9, 17-20. (d) Holt, R.A; Rigby, S.R; Zeneca Limited, 1996 US 5580764

47

Industrial case studies: Miglitol (Bayer)


CHO
OH
OH

NH2
OH
OH

reductive
amination

HO

Protection

HO
OH
CH2OH

OH
CH2OH

D-glucose

NHR
OH
OH

Gluconobacter oxidans
(D-sorbitol dehydrogenase)

NHR
OH
OH

HO

HO

O
CH2OH

OH
CH2OH

1-amino-D-sorbitol

6-amino-L-sorbose
90% yield

1. Deprotect
2. Reduce

OH
HO
HO

OH

H
N
OH

1-desoxynojirimycin

HO
HO

OH

OH

miglitol

(a) Kinast, G; Schedel, M; Bayer AG, DE 283 4122 A1, 1978. (b) Kinast, G; Schedel, M; Bayer AG,
DE 285 3573 A1, 1978. (c) Kinast, G; Schedel, M; Angew. Chem. 1981, 93, 799-800.

48

Industrial case studies:


Ro 31-9790 (Hoffmann La-Roche)
COOEt

H2N

COOtBu

COOH

COOBn
TfO

COOBn

t-BuOOC

t-BuOOC

COOtBu

COOBn
COOBn

H2N

COOH

COOBn

H2N

CONHMe

H
N

t-BuOOC

EtOOC

EtOOC

COOEt

COONa

CONHMe
O

O
HO N
H

H
N
O

CONHMe
Ro 31-9790

49

Industrial case studies:


Ro 31-9790 (Hoffmann La-Roche)
Subtilisin Carlsberg
from Bacillus sp.
+
EtOOC

EtOOC

COOEt

COOEt

EtOOC

COONa
87%

[IN-3]

NaOEt

Enzyme (9 mol%)
Up to 200 kg-scale reactions have been performed
Enzyme is highly stereoselective even at 20% substrate concentration.

(a) Wirz, B; Weisbrod, T; Estermann, H; Chimica Oggi. 1995, 14, 37-41. (b) Doswald, S; Estermann, H;
Kupfer, E; Stadler, H; Walther, W; Weisbrod, T; Wirz, B; Wostl, W; Bioorg. Med. Chem. 1994, 2, 403-410.

50

Industrial case studies: 7-ACA

(Asahi Chemical, Hoechst Marion Roussel, Toyo Jozo)


H
N

HOOC

NH2

O
COOH

Zn salt
D-aminoacid oxidase
solvent
O
TMSO

TMSCl
H
N

NHTMS

O
COOH

T<0C

H
N

HOOC
O

O
O

Cl
O

-CO2
S

H
N

HO

O
COOH

T<0C

O
COOH

PCl5
N

NHTMS

O
TMSO

O
COOH

hydrolysis

glutaryl amidase

H2N
O

S
N

HO
O

COOH

OH
O

7-aminocephalosporanic acid

51

Industrial case studies: 7-ACA

(Asahi Chemical, Hoechst Marion Roussel, Toyo Jozo)

Environmental impact reduction (Asahi)


Off-gas from 7.5 kg to 1.0 kg
Mother liquors incineration from 29 to 0.3 t
Zinc waste [Zn(NH4)PO4] from 1.8 to 0 t

Absolute costs of environmental protection reduced by 90%


per tonne 7-ACA

Asahi Chemical and Toyo Jozo = 90 t/a (since 1973)


Hoechst Marion Roussel = 200 t/a (since 1996)

(a) Christ, C; in: Ullmanns Encyclopedia of Industrial Chemistry, VCH Verlagsgesellschaft, Weinheim, 1995
(b) Verweij, J; de Vroom, E; Rec. Trav. Chem. Pays-Bas 1993, 112, 66-81. (c) Matsumoto, K; in: Industrial
Application of Immobilized Biocatalysts, Marcel Dekker, New York, 1993, 67-88. (d) Tramper, J; Biotechnol.
Bioeng. 1996, 52, 290-295.

52

Industrial case studies: 6-APA (multiple companies)

Amidase immobilized on resin


18 columns with enzyme V=30 L each
Space-time yield = 445 g/L*day
Lifetime of column = 360 cycles
Each cycle = 3 hrs
This works out to 12 tons of 6-APA
per 18 columns
H
N
O
O

Penicillin amidase
from E. coli

H2N

Penicillin-G

COOH

H2O, NH3
pH 8.0
30 C

OH

O
COOH

6-aminopenicillanic acid (6-APA)

[IN-4]

(a) Christ, C; in: Ullmanns Encyclopedia of Industrial Chemistry, VCH Verlagsgesellschaft, Weinheim, 1995
(b) Verweij, J; de Vroom, E; Rec. Trav. Chem. Pays-Bas 1993, 112, 66-81. (c) Matsumoto, K; in: Industrial
Application of Immobilized Biocatalysts, Marcel Dekker, New York, 1993, 67-88. (d) Tramper, J; Biotechnol.
Bioeng. 1996, 52, 290-295.

53

Summary

Demonstrated capability:
Resolve-and-trap sequence
Resolution of racemization-prone functionalities
(e.g. carboxyl, keto, cyano)
Resolution of secondary alcohols and amines
Desymmetrization
Chiral polymerization
Locale-specific glycopeptide ligation
Unprotected, regioselective oligosaccharide synthesis
Cofactor regeneration strategies
Whole-cell oxidations/reductions
On preparative scale!
54

Acknowledgements

Prof. Sandro Mecozzi


The Mecozzi group

Peter Anderson
Margherita de Bonis
Julee Byram
Jonathan Fast
Oana Martin
Claire Poppe
Jennifer Slaughter

Ratmir Derda

55

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