Professional Documents
Culture Documents
PPP MRP 18may
PPP MRP 18may
Produksi
MATERIAL REQUIREMENT
PLANNING
MATERIAL REQUIEREMENT
PLANNING
Illustration of MRP
Record Processing
Technical Issues
The MRP System
Illustration of MRP
Developing material and capacity plans
is an iterative process where the
planning is carried out level by level.
For example, on a car manufacture,
planning a tire has to be done after the
planning for wheels.
If the company wants to build 10 cars =
50 tires.
15 complete tires on hand
Needs 35 more tires
20 wheels already been ordered.
Only 15 more must be made to complete those
10 cars.
Record Processing
Basic MRP Record,
The anticipated future usage or demand of the Item
during each period (Gross Requirement)
Existing Replenishment orders for the Item due in at
the beginning of each period (Scheduled Receipt)
The current and projected Inventory status for the
item at the end of each period (Projected Available
Balance)
Planned replenishment order for the Item at the
beginning of each period (Planned Order Release)
Record Processing
Time Bucket
The period of recording time
Planning Horizon
The number of period in the record
Time Phased
Is the gross requirement which stated on
a unique period by period basis.
Bill of Materials
Technical Issues
Regeneration
Processing all records in one computer.
Net Changes
Only those items that are affected by the new
or changed information are reprocessed.
Safety Stock
Is a buffer of stock above and beyond that
needed to satisfy the gross requirement.
Technical Issues
Firm Planned Order (FPO)
Is a planned order that the MRP system does not
automatically change when condition change.
Service Parts
The service parts demand is typically based on
a forecast and is added directly into the gross
requirement for the part.
Release order
Reschedule due date
Analyze and update system planning factors
Reconcile errors or inconsistency
Find key problem areas to prevent future
crisis
6. Use the key system to solve critical material
shortage problems.
7. Indicate where further system enhancement
(output, diagnostic, etc)
Bottom Up Re-planning
Using pegging data to solve material
shortage problem.
SUMMARY
MATERIAL REQUIEREMENT
PLANNING
Illustration of MRP
Record Processing
Technical Issues
The MRP System
Thank You.
Any other issues to discuss
???
tuwanku@gmail.com