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Pre-Fab Technology For Buildings
Pre-Fab Technology For Buildings
PRESENTATION
ON
CONSTRUCTION TECHNOLOGIES
(Pre-Fab Technologies)
1
PREFACE
Technology/Agencies participated
1.
2.
3.
1.
2.
3.
1.
1.
Technology/Agencies participated
1.
2.
3.
4.
1.
2.
3.
1.
APPLICATIONS OF GFRG
PANELS
Mass housing
Technology Proposed
Foundati
ons
Walling
Roofing
No of
Houses
Propos
ed
Cost
Per
Sft in
Rs.
GFRG Panel
with Screed
slab with Micro
T-Beams
500
1738/to
1994/-
Belasia
Engineers &
Developers
Ltd., Kochie
GFRG Panel
with Screed
slab with Micro
T-Beams
Not
particip
ated
ion
bids
RPP Infra
Projects Ltd.,
Erode
GFRG Panel
with Screed
slab with Micro
T-Beams
Not
particip
ated
ion
bids
2 panels erected as
corner walls. Angles
are provided from two
sides using nuts&
bolts. After setting of
concrete in-filled,
these angles are
removed.
For supporting panel
in position, adjustable
slanting prop is
provided.
11
12
13
14
15
18
EPS PANELS
Concept:
EPS PANELS
EPS Panels
ADVANTAGES OVER CONVENTIONAL BUILDING
Description
Conventional
EPPS Panels
Floor Area
612
670
Insulation
POOR
EXCELLENT.
EXCELLENT
Seismic Resistance
Dead Weight
POOR
Remarks
58 Sq.Mtr of more usable area is
obtained
Good
Technology Proposed
Foundation
s
Walling
Roofing
No of
Hous
es
Propo
sed
Cost
Per
Sft in
Rs.
M/S DSP
Infra-CTSPL
(JV),
Hyderabad
Convention EPS
al RCC
Panels
insulated
with
concrete
EPS Panels
covered
with RCC
2000
1296/to
1496/-
RMNBKCHEMPrevise
Homes (JV),
Hyderabad
Micro
foundation
s with
Piling or
Convention
al RCC
EMMEDU
Es EPS
panels
insulated
with
concrete
EMMEDUEs
EPS panels
Strengthen
edwith
concrete
Not
partici
pated
in bids
Beardsell
Ltd.,
Not
Specified
Quick
build EPS
Quick build
EPS Panels
Not
partici
WEB =
89mm
FLANGE
= 41mm
SECTION PROFILE
SWAGE
NOTCH
A section through
which another
section passes is
notched (web is
knocked-out) in that
portion.
PUNCH& DIMPLE
Wherever a screw
comes, the section is
punched and dimpled.
This helps in easy
screwing and getting
leveled surface after
screwing.
M/S Everest
Industries Ltd.,
New Delhi
Technology Proposed
Foundati
ons
Walling
Roofing
Deck sheet of
concreting
No of
Houses
Propos
ed
Cost
Per
Sft in
Rs.
2250/to
2750/-
39
M/S BG Shirke
construction
technology Pvt.
Ltd., Pune
Technology Proposed
Foundati
ons
Walling
Roofing
No of
Houses
Propos
ed
Cost
Per
Sft in
Rs.
Approx
2000/-
Projects Executed
HOUSING PROJECT FOR MHADA,
MAZGAON, MUMBAI- EWSProject
41
ADVANTAGES OF SHEARWALL
TECHNOLOGY
Labour Requirements Minimal.
No Requirement of Any Specialized Equipment's.
Dimensional accuracy of the formwork is of high order, hence
errors are minimal.
Rapid Construction of Repetitive Type Dwelling Units.
Earthquake Resistant Box Type Structure.
Very High Life 50 Yrs Plus.
Structurally Superior as Very Few Construction Joints.
Four day Casting Cycle Compared to 14-20 Days conventional
Cycle.
Completed RCC structure is available for subsequent finish
trades much faster.
Limitations:
COMPARISON BETWEEN
CONVENTIONAL AND SHEARWALL
TECHNOLOGY
S. No
FACTOR
CONVENTIONAL
In Situ casting of
whole structure and
transverse walls done in
a continuous operation
Quality
Speed of
construction
The pace of
construction is slow
due to step by
step completion
of different stages
Aesthetics
External
finishes
Finishing needs
painting every in
three years.
REMARKS
Superior quality in
System housing
System construction
is
much faster.
Permanent facia
finishes feasible with
minor extra initial
cost.
FACTOR
Useful carpet
area as % of
plinth area.
CONVENTIONAL
IN SITU ALUMINIUM
SYSTEM
REMARKS
Consumption of
basic raw
materials
Consumption somewhat strength and durability
more
is also more
Cement.
6
Maintenance
Steel requirement is
more, as it is required
for the shear wall
construction. But shear
wall construction
increases safety against
earthquake.
Residential Qtrs
Technology Proposed
Foundatio
ns
Walling
Roofing
No of
Houses
Propos
ed
Cost Per
Sft in
Rs.
1500
1310/to
1870/-
M/S Pandhe
Infracons Pvt.Ltd.,
Solapur
Conventio
nal RCC
Aerocon Panels
External 75mm
Internal 50 mm
thick
Galvonised
sheet with
Zipsum false
ceiling
Conventio
nal
Insulated PUF
Panels 50 mm
thick
Deck sheet
roofing
1826/to
2066/-
M/S Enertec
Engineering
Pvt.Ltd.,
Hyderabad
Conventio
nal
Steel Deck
sheet with
concrete for
Roof slab
1957/to
1990/-
Not
furnished
Not
participa
ted in
the bids
LOW COST
ACCOMODATIONS
MULTI-STORIED BUILDING,
GUJRAT
Name of Agency
M/S KCL-SRL
Houses,
Ahmadabad
Technology Proposed
Foundations
Walling
Roofing
Convention
al
Precast concrete
Panels for
walling
Precast
concrete Panels
for walling
No of
Houses
Proposed
Cost Per
Sft in Rs.
Approx.
1200/-
Prefab
Technology
Merits
Demerits
EPPS panels
(with or
without RCC
frame)
Fast to construct .
Thermal comfort - Good
Structurally sound.
Low maintenance.
Higher cost
No scope for alterations
Validation required.
GFRG Panels
(with or
without RCC
frame)
Fast to construct .
Thermal comfort - Good
Structurally sound.
Low maintenance.
Higher Cost
No scope for alterations
Validation required.
Prone for cracks during transport
Joint handling
Peeling / fading due to rain/ sun
Beneficiary acceptance issues.
Steel Frame
with
Aerocon/PUF/E
PS wall Panels
Fast to construct .
Thermal comfort - Good
Structurally sound.
Low maintenance.
Moderate cost
No scope for alterations
Validation required.
Beneficiary acceptance issues.
Light Gauge
Steel Frame
with Rock wool
wall Panels
Fast to construct .
Thermal comfort - Good
Structurally sound.
Low maintenance.
Moderate cost
No scope for alterations
Validation required.
Beneficiary acceptance issues.
72
Prefab
Technology
Merits
Demerits
Precast
Concrete
Systems
(3-S prefab
technology)
Fast to construct .
Thermal comfort Not
Good.
Structurally sound.
Low maintenance.
Shear Wall
Technology
Waffle Crete
Pre-cast
Concrete
Panels
Fast to construct
Thermal comfort Good if
insulation is provided.
Maintenance required.
Validation required.
Windows sizes restricted.
No scope for alterations.
Moderate Cost
73
THANK YOU
74