Professional Documents
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Work Instruction - Loading-Tamil
Work Instruction - Loading-Tamil
:
Applicable to Plastic Raw Materials
Responsibility:
Stores Assistant \ store keeper
Description :
1. Check the quantity of the inward items as per the purchase
order.
2. Take the sample size as 5 bags for lot on a randam basis
3. For all raw materials check the material Name ( if
applicable)
4. Check whether the items are free from physical damages
5. For raw materials which have specific values ( mentioned
in
the P.O) check the specification
6. Record the status of inspection in the GRN
7. If any rejection (Product NC) is found during this inward it
will be handled as per QSP\ 04
The
Parameter to Inspect
Material Name \
Quantity \ Free
From Damage
PREPARED BY:
below
table may be Measuring
used forTechinique
reference to
Handle the
Specification
Sampling Size
Inward Inspection
As per P.O
Visual Inspection \
Weighing Machine
APPROVED BY:
5 Bags \ Lot
HANDLING
1. The raw material required for production should be taken from the
stores only after entering in the raw material register.
2. Once the bag is opened and the material is taken, the bag shouild be
closed
3. Never keep the bags with raw material in OPEN CONDITION
PREPARED BY:
APPROVED BY:
Responsibility:
Operators \ Trainee \ Supervisor \ Engineer
Description
:
1. Check the Mould Properly with all auxillary system is available like locating
ring,lifting bar, Eye bolt ,cooling Nipples & verify the Mould check list.
Nkhy;il Vw;Wtjw;f;F Kd; Nkhy;L nrf; yp];by; cs;s midj;Jk;
(NyhNfl;bq;
rpq;> ypg;bq; ghu;> I Nghy;l;& ypq; ypg;gpy;) cs;sjh vd cWjp nra;J
nfhs;sTk;.
2. Select Ejector rod & fix to the related Holes
Nkhy;bw;F jFe;j Vn[f;lu; uhL vLj;J nk\pdpy; jFe;j ,lj;jpy; nghUj;jTk;.
3. Confirm machine platen is sufficiently open and hydraulic
ejector is in fully back position
nk\pdpd; gpNsl;bid Nkhy;Lf;F Vw;wthW jpwe;J nfhs;sTk; kw;Wk;
Il;uhypf
; Vn[f;lu; KOtJk; gpd;Gwkhf ,Uf;FkhW cWjp nra;J nfhs;sTk;.
4. Lift the mould using the crane by means of Eyebolt & chain/Rope
Nkhy;il I Nghy;l;> Nuhg; kw;Wk; fpNudpd; cjtpAld; J}f;fTk;.
5. Locate the mould in the fixed platen of the machine guiding
the locating ring.
Nkhy;il nk\pdpd; gpf;];L gpNsl;ldpy; NyhNfl;bq;upq; cjtpAld;
nghUj;j
Ntz;Lk;.
6. All operations should be done in Mould set up mode.
midj;J nray;ghLfisAk; nrl;bq; Nkhby; nra;aTk;.
7. Close the moving side platen slowely till touch the mould
%tpq; irL bNsl;lid nkJthf Nkhy;il njhLk;tiu FNsh]; nra;aTk;.
8. Ensure the mould position and level is correct by touching
injection nozzle.
Nkhy;L NyhNfl;bq; nra;jJ rupahf
cs;sjh vd;gij
PREPARED BY:
APPROVED
BY: ,d;n[f;\d; eh\piy
itj;J rupghu;j;J nfhs;sTk;.
PREPARED BY:
APPROVED BY:
Scope
Responsibility:
Operators \ Trainee \ Supervisor \ Engineer
Description
irby;
:
1. Clean the mould & apply rust preventive spray to the core and cavity
Nkhy;il Jilj;J Jug;gbf;fhky; ,Ug;gjw;Fupa ];gpNuia Nfhu; kw;Wk; Nftpl;b
mbf;fTk;.
2. Remove water line and clean the water channels with
blowing air.
thl;lu; iyd;fis Row;wp thl;lu; Nrdypy; GNshapq; Vu; %yk; fpsPd; nra;a
Ntz;Lk;.
3. Ensure that hydraulic ejector (M/Cs) is in backward
Il;uhypf; vn[f;rd; KOtJk; gpd;Gwkhf ,Uf;FkhW cWjp nra;J nfhs;sTk;.
4. Using the safety mode, close the mould slowely
nk\pdpy; Nrg;l;b Nkhby; itj;J Nkhy;il nkJthf FNsh]; nra;aTk;.
5. Fix the lifting bar \ locking plate to the mould
Nkhy;by; ypg;bq; ghu; kw;Wk; yhf;fpq; gpNsl;il ,izf;fTk;.
6. Suspend the mould with crane by menas of eyebolt & chain
Nkhy;il I Nghy;l; kw;Wk; ];by;Nuhg; %yk; fpNudpy; gpbf;fTk;.
7. Remove all the clamps from the platens.
Midj;J fpshk;GfisAk; gpNsl;ldpy; ,Ue;J fow;wTk;.
8. Open the platen slowely till is required to lift the mould
from machine
gpNsl;lid nkJthf Xg;gd; nra;J Nkhy;il nk\pdpy; ,Ue;J ntspNa vLf;fTk;.
9. Place the mould in its position
Nkhy;il mjw;Fupa ,lj;jpy; itf;fTk;.
10. Clean the machine area
nk\pid Rw;wp Jilf;f Ntz;Lk;
PREPARED BY:
APPROVED BY:
:
Applicable to Injection moulding section
Responsibility:
Operators \ Trainee \ Supervisor \ Engineer
Description
PREPARED BY:
APPROVED BY:
PREPARED BY:
APPROVED BY:
:
Applicable to Injection moulding section
Responsibility:
Operators \ Trainee \ Supervisor \ Engineer
Description
1. Fill the throat of the injection barrel with the material tobe
purged
2. Set the temperature of Barrel to the melting temperature of
the resin
3. Set the machine to manual mode
4. Adjust the plasticising stroke to the maximum limit of the
machine
5. Press the screw retracting button till the screw retracts to
the maximum limit
6. Purge the material in small size till screw position reaches
to zero mm.
PREPARED BY:
APPROVED BY:
cs;sjh vd
nra;a
gb
nrhUf
PREPARED BY:
APPROVED BY:
PREPARED BY:
APPROVED BY:
:
Applicable to Injection moulding section
Responsibility:
Operators \ Trainee \ Supervisor \ Engineer
Description
PREPARED BY:
APPROVED BY:
1.
2.
3.
Packing slips should be pasted to the bins giving all the details like
componenet name, Qty, Customer name , colour , date , etc
jahupj;j nghUl;fs; mlq;fpa Bin apd; Nkw;gFjpapy; mjDila ngau;>
vz;zpf;if thbf;ifahsu; ngau;> epwk;> Njjp kw;Wk; gpw tpguq;fs;
xl;lg;gl;bUf;Fk;.
4.
5.
6.
7.
If the material is being send through the transporter, ensure that the transporters
Lorry Receipt is completely filled and keep necessary copies with us for future
reference and followup
nghUl;fis thfdj;jpy; mDg;Gk; nghOJ thfdk; kw;Wk; nghUl;fspd;
tpguk; gw;wpa efy; G+u;j;jp nra;ag;gl;L Nfhg;gpy;p itf;fg;gLfpwJ.
PREPARED BY:
APPROVED BY:
PREPARED BY:
APPROVED BY:
3.
4.
5.
6.
7.
8.
MATERIAL
ABS
NYLON 6,66
POM
PTFE (TEFLON)
PC
PBT
PMMA
PREPARED BY:
APPROVED BY:
DURATION ( HRS)
2 TO 3
2 TO 3
2 TO 3
1.5 TO 2.5
3 TO 4
2 TO 3
2 TO 3
:
Applicable to Fill hose Assy section
Responsibility:
Operators \ Trainee \ Supervisor
Description
APPROVED BY:
Shree
Mother
Group
:
Applicable to Fill hose Assy section
Responsibility:
Operators \ Trainee \ Supervisor
Description
APPROVED BY:
Shree
Mother
Group
:
Applicable to Fill Hose assy section
Responsibility:
Operators \ Trainee \ Supervisor \ Engineer
Description
1.
PREPARED BY:
APPROVED BY:
:
Applicable to Injection moulding section
Responsibility:
Operators \ Trainee \ Supervisor \ Engineer
Description
PREPARED BY:
APPROVED BY:
:
Applicable to Injection moulding section
Responsibility:
Operators \ Trainee \ Supervisor \ Engineer
Description
PREPARED BY:
APPROVED BY:
:
Applicable to Injection moulding section
Responsibility:
Operators \ Trainee \ Supervisor \ Engineer
Description
PREPARED BY:
APPROVED BY:
:
Applicable to Injection moulding section
Responsibility:
Operators \ Trainee \ Supervisor \ Engineer
Description
PREPARED BY:
APPROVED BY:
:
Applicable to Injection moulding section
Responsibility:
Operators \ Trainee \ Supervisor \ Engineer
Description
PREPARED BY:
APPROVED BY:
:
Applicable to Injection moulding section
Responsibility:
Operators \ Trainee \ Supervisor \ Engineer
Description
PREPARED BY:
APPROVED BY:
:
Applicable to Injection moulding section
Responsibility:
Operators \ Trainee \ Supervisor \ Engineer
Description
:
1. Close the Hopper
2. Run the machine till Hopper material is empty
3. Take out the injection unit back
4. Remove the material from hopper
5. Clean the hopper with Air or Cloth
6. Purge out the remaining Hopper material in Small Size
7. Use PP or PS granules and do further purging to ensure no
traces of PA, PC,POM & PBT resin is left out in the barrel
which will affects the barrel.
8. Disconnect the mould water circulating lines
9. Unload the mould as per the Mould Unloading procedure
PREPARED BY:
APPROVED BY:
:
Applicable to Injection moulding section
Responsibility:
Operators \ Trainee \ Supervisor \ Engineer
Description
PREPARED BY:
APPROVED BY:
:
Applicable to Injection moulding section
Responsibility:
Operators \ Trainee \ Supervisor \ Engineer
Description
PREPARED BY:
APPROVED BY:
Scope
Responsibility:
Operators \ Trainee \ Supervisor \ Engineer
Description
:
1. Close the Hopper
Hopper - I %lTk;.
2. Run the machine till Hopper material is empty
nkl;bupay; midj;Jk; fhypahFk; tiu cw;gj;jpia njhluTk;.
3. Take out the injection unit back
M/c - d; ,d;n[f;\d; Adpl;il ntspNa vLf;fTk;.
4. Remove the material from hopper
fhg;gupypUe;J nkl;bupaiy ,wf;fTk;.
5. Clean the hopper with Air or Cloth
fhg;giu mKj;jfhw;W my;yJ Jilg;ghd; cjtpAld; Rj;jk; nra;aTk;.
6. Purge out the remaining Hopper material in Small Size
fhg;gupYs;s nkl;bupaiy rpwpa mstpyhd Purging - fhf vLf;fTk;.
7. Use PP or PS granules and do further purging to ensure no
traces of PA, PC,POM & PBT resin is left out in the barrel
which will affects the barrel.
PA, PC, POM & PBT kw;Wk; ,ju Engeering MaterialcgNahfg;gLj;jpapUe;jhy; PP
my;yJ PS nkl;bupaiy cgNahfpj;J Nkw;$upa nkl;bupay; vJTk; Nguypy;
,y;yhjthW gu;[pq; nra;a Ntz;Lk;.
8. Disconnect the mould water circulating lines
Nkhy;by; ,izf;fg;lLs;s Water Line - fis fow;wNtz;Lk;.
9. Unload the mould as per the Mould Unloading procedure
Nkhy;il Nkhy;L ,wf;Ftjw;fhd nray; Kiw tpsf;fj;jpy; Fwpg;gpl;Ls;s gb
,wf;fTk;.
PREPARED BY:
APPROVED BY:
Scope
:
Responsibility:
Operators \ Trainee \ Supervisor \ Engineer
Description
PREPARED BY:
APPROVED BY: