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PRESENTATION
ON
BOILER WATER AND STEAM
SYSTEM
&
AIR AND FLUE GAS SYSTEM
VIREN JOSHI
1
V. A. JOSHI

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In This Presentation We Will Learn About

Boiler Water And Steam Circuit
Drum Level Control In Unit 5-6
Air And Flue Gas System
Fan Starting sequence.
MS And RH Temp Control

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Boiler Water And Steam

Circuit

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HRH

CRH

MS

DRUM
FINAL
SH

PANEL SH

PLTN SH

RH
LOW TEMP

SH

SGWCP
ECO

FROM
HPH - 6

WATER WALL HEADER

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Drum Level Protections

Drum Level Low / Low-Low

Drum Level Hi
Swelling In Drum
Shrinking In Drum

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Drum Internals
Emergency Blow Down
If drum level goes hi this will open on auto
to maintain drum level.
Continuous Blow Down
Used for maintaining chemical parameters in
boiler water.

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Drum Level Control

Drum Level Control is 3 Element Control
Unit 5 drum level is controlled by STBFPs
speed and MBFP 100 % & 25 % disch. valve.
Unit 6 drum level is controlled by STBFPs
speed and MBFP scoop tube or hydraulic
coupling.

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Air And Flue Gas System

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Stotiometric Air & Excess Air

Air is required for combustion process which
is supplied by 2 No. of FD Fans.
Flue gases generated by combustion process
are removed by 4 No. of ID fans.
Excess air is maintain for complete
combustion.

ID FAN

ESP
PA 5A

RAPH-5A

GR 5A

FD
FAN

PA 5B

RAPH-5B

GR 5B

SECONDARY AIR CIRCUIT

SD- 2

AIR FROM ATMOS

FD B

S
C
A
P
H
B

350 DEG
35 deg

R
A
P
H
B

SD
8.1
8.2

SD
10.1
10.2

SD-6
FROM GRF - B
-10 mm

FROM GRF - A

SD-5
SD-1
AIR FROM ATMOS
FD A

IGNITOR AIR
FAN

S
C
A
P
H
A

SD
7.1
7.2
35 DEG C

R
A
P
H
A

SD
9.1
9.2
350 DEG

FURNACE

Flue gas system

GD-

R
A

GD3.1

GD-7

ESP
5A

3.2

GD

GD-19

GD-15

11A

GD-23

ID A

11B
GD 29.1 29.2

P
H
8

5B

16

12A

20

24

ID B

12B

GD
27.1
27.2

Stack
GD

GD 30.1 30.2

GD 5.1 5.2

28.1
9

5C

28.2

13A

17 ID C

13B

21
GD 31.1 31.2

GD-

25

GD4.1

4.2

GD

5D
GD-10

14A
14B

GD-18

ID D
GD-22

GD-26

Primary Air System

PA 5A

RAPH-5A

PA 5B

RAPH-5B

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Fan Starting Sequence

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FAN STARTING SEQUENCE

ID FAN
FD FAN
2ND ID FAN
2ND FD FAN
3RD ID FAN
4TH ID FAN

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Permissive for Starting Fan

6.6 KV Breaker racked in.

Breaker in remote not on local.
Fan Lub oil / control oil pr. ok
ACW flow through LO cooler not low.
LO tank Level not low.
Any bearing temp. not hi

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Permissive for Starting Fan

Clear Path Logic satisfied.

Outlet Damper close
Inlet Damper Open
IGV / Blade pitch in minimum position.

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1 ID FAN STARTING
ST

What is So Special ?
. Close outlet damper of ID fan from CGA 02
panel keep other ID fans outlet damper open
. Open blade pitch of one of the FD fan 5 to 10
%

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Furnace Draft Control

In unit 5 furnace draft is controlled by inlet
guide vane.
In unit 6 furnace draft is controlled by speed of
the ID fans through VFD, IGV always
remains 100 % open.

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Unit Capability
Capability means the maximum generation
possible with running auxiliaries.
Loss of one ID fan will run down the load by
33 %.
Loss of one FD fan will run down the load to
(50 %)250 MW.

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Wind Box
Scanners

CM 5A
CM 5B

CM 5C

AB

Ignitors

AB

CD

CD

EF

EF

GH

GH

CM 5D
CM 5E
CM 5F

CM 5G
CM 5H

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MS & RH Temp.
Control

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Temp. Controlled by

Burner Tilt
Use of SH and RH sprays.
GR fans
Operating different elevations
Excess air

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THANK YOU

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