SINOTRUK JINAN SPECIAL TRUCK S.A.

Internal combustion terminal

tractor training

 .
Part1.Feature
.
Part2.How to use
.
Part3. Maintenance

Feature

1,Low speed high torque

Big ratio rear axle (10.77)

2,High Security

Skeleton skin Cab

3,High reliability

Mature large assembly,

mature vehicle technology

4,wide vision

360 visible

5,Steering lightweight, flexible

Hydraulic

Steering
6,Smooth start, automatic transmission

Automatic

How to use

 Cab
Road
mirror
Air horn

Skeleton skin type, unilateral enhanced

dedicated cab

outline
marker
lamps

rearview
mirror

Air spring control

engine access cover

Nonskid
coating

Wipe glass
armrest

headlamp
side turn
lamp

front turn
lamp
front
fog lamp


engine access handle

Air spring

Expansion tank

Position
light

backup
light

Brake light

Position
light
Warning
Light

Work Light

Get on
handle

Red air supply

pipe
Yellow signal
pipe

Emergency
escape door

cable

Side turn
light

Get on handle

Expansion tank

Electric horn

hydraulic
steering gear

Wash spray
liquid filling

Wash
spray tank


Cab inside

steering
wheel

seat

instrument

Side
platform

Hand brake


Horn button
Cup
holder

Vehicle electrical
junction box

VIM
Transmission VIM

TCM
Transmission TCM

Brake pedal

accelerator
pedal

 cup holder

Eversible side platform,

easy to operate

 side
platform open

 Indoor
Light

Sunshade

Sunshade
return rope

Sunshade
handle

Combination switch
1 Turn light operation
1-right turn indicate
2-left turn indicate

Note: When turn light work, turn indicate light in the instrument
panel blink (if connected with a trailer, trailer turn light will
blink together). When turn lamp is damaged, the flash
frequency speed up (in frequency doubling work), turn
indicate light work in frequency doubling too ;meantime,
the instrument panel has a corresponding fault
information display

 2 headlight

headlight

operate

Fog
light

Turn light

far/near light change overtaking

light switch
Combination switch handle is in the middle position, the key switch set to 3 gear, when the light
switch is set to 2 gear, headlight near or far work. This moment, combination switch handle carried
upwards to 4 degrees, far and near headlights all work, can be used as momentary light when
overtaking or meeting at night; continue carry the switch handle upwards to10 degrees can change
light; far light into near light, or near light into far. Release and reset.
Daytime overtaking and meeting , carry the switch handle upwards to 4 degrees, far light
work, release and reset.

 3 .

0--

Wiper operation

J--

0-close

j-wiper intermittent

gear

I--

II--

I- wiper slow gear

II-wiper fast

gear

--

Press - windshield washer system

Instrument panel

A/C vent

Engine speed
hour meter

rocker switch

Transmission oil
temperature

Transmissio
n shifter
combination
instrument

A/C vent

A/C control
panel

1.1 rocker switch

Light switch
Front fog light
switch
Emergency
alarm switch

Horn
change
EVB

Engine
diagnostic
interface

1.1 rocker switch

Work light
switch

Warning
light switch

Instrument
Menu knob

Saddle lift switch

Only model with saddle lift

Transmission
status indicator

Reserved Rocker
Switch

1.2

1.2 Rocker switch symbols

NO.

name

Light switch

Front fog
light switch

Rear fog
light switch

Emergency
alarm light
switch

Horn
change
switch

Work light
switch

Front Work
light switch

Symbol
Color

Backlit
Green upsid
e
green down
side green
LED

Double
green LED

Double
yellow LED

Red cover,
double red
LED

Double
greed LED

Double
greed LED

Double
greed LED

NO.

10

11

12

name

PTO switch

Differential
between
wheel

Differential
between
axle

Brake
cooling
switch

Engine
preheat
swithch

Symbol
Color

Red LED

Yellow LED

Yellow LED

Yellow LED

Yellow LED

Rocker Switches Function Description

NO.

name

Light switch

Front fog light

Rear fog light

4
5
6
7

Emergency
alarm
Horn change
switch
Work
light
switch
Front
work
light switch

status
0
1
2
0
1
0

function
Headlight and sidelight off
Sidelight on/headlight off
Headlight and sidelight on
Light off
Light on
Light off

Light on

0
1
0
1
0
1
0
1
0

Alarm no work
Alarm work
Electric horn work
air horn work
Light off
Light on
Light off
Light on
close

open

remark
When on 2,3-gear, instrument lighting drive work; far light jog invalid
Far light jog effective, far and near light combination switch effective
Prerequisites: light switch 1st is turned on
Prerequisites: (1) light switch 1st on, front fog lights on; (2) light
switch 2st on
Key switch1 2 3 4gear effective function in below
Press the button on the steering wheel to use
Press the button on the steering wheel to use
Work light drive
Front Work light drive
PTO solenoid valve is driven, instrument panel corresponding
indicator flashes when PTO place switch is not in place, indicator
bright when in place

PTO switch

close

Wheel
differential
drive

open

close

10

axle
differential
drive

open

axle differential solenoid valve is driven, instrument corresponding

indicator flashes when axle differential switch is not in place, bright
when in place

Brake cooling
switch
Engine

0
1
0

close
open
close

Brake cooling solenoid valve is driven, cooling water discharge

11

Wheel differential solenoid valve is driven, instrument corresponding

indicator flashes when wheel differential switch is not in place, bright
when in place

2 Combination instruments

1 Speedometer 2 Engine tachometer

3 water temperature gauge4 fuel gauge

5 small mileage/ small mileage fuel consumption reset button

6 LCD
brake circuit 1
8 Barometer brake circuit 2
9 signal lamp

7 Barometer

2.1

2.1 Signal symbol Summary

NO

10

11

color

red

red

red

red

red

red

red

red

red

blue

Flash
green

name

Safe
belt lock

Battery
charge

Water
tempera
ture

Turn oil
level

Warning
park

Cab
locked

Brake
air 2

Brake
air 1

Oil
pressure

Far light

Turn lef

NO

12

13

14

15

16

17

18

19

20

21

22

color

Flash
green

Flash
green

Red

yellow

yellow

green

yellow

green

green

green

green

name

Turn
right

Trailer
turn

Park
brake

Air filter
block

Commo
n alarm

Front
fog light

Rear fog
light

PTO

Wheel
differenti
al

axle
differenti
al

Full
drive

NO

23

24

25

26

27

28

29

30

31

32

33

color

green

green

yellow

yellow

yellow

yellow

yellow

yellow

red

yellow

green

name

High
gear

Low
gear

Chassis
ABS

Trailer
ABS

Air
suspens
ion

Lifting
axle

ASR

Fuel low

Auxiliary
air

EVB

retarde

NO

34

35

36

37

38

39

40

41

42

43

44

yellow

yellow

color

color

color

color

color

color

color

color

color

symbol

symbol

symbol

symbol
color

2.2 signal light function

NO.
1
2
3
4
5
6

remark

name
Safe belt indicator
Battery
Charge
indicator
Water temperature
indicator
Turn
oil
level
indicator
Warning park
indicator
Cab locked
indicator

NO.

name
PTO indicator

remark
PTO work Some models optional

N/A

19

Off after engine start

20

Water temperature alarm

21

N/A

22

Full drive indicator

N/A

engine galloping etc. 5 problem

23

High gear indicator

High gear

N/A

24

Low gear indicator

Low gear

Wheel differential
Valve indicator
axle differential
Valve indicator

Chassis ABS
indicator
Trailer ABS
indicator
Air suspension
indicator
Lifting axle
indicator

N/A
axle differential
optional

valve

work Some models

Brake air 2 indicator Brake air 2 alarm

25

Brake air 1 indicator Brake air 1 alarm

26

Oil pressure
indicator

Oil pressure
alarm

27

10

Far light indicator

Far light work

28

11

Turn left indicator

Flash with turn left light

29

ASR indicator

N/A

12

Turn right indicator

Flash with turn right light

30

Fuel low indicator

Remind timely refueling

13

Trailer turn indicator N/A

31

Auxiliary air
indicator

Auxiliary air circuit Low pressure indicate

14

Park brake indicator Hand brake handle pulled indicate

32

EVB indicator

EVB work

Air filter block

alarm

33

Retarder indicator

N/A

Common problem bright

34

Front fog light work

35

15
16
17

Air filter block

indicator
Common alarm
indicator
Front fog light
indicator
Rear fog light

N/A
N/A
N/A
N/A

EDC
problem
EFI engine (EDC) fault indication
indicator
Fire preheat
N/A
indicator

3.MCS MCS knob (menu knob)

MCS
MCS knob (menu knob) is mainly used to operate the combination
instrument, functions include: turn screen to view, adjust the brightness, set the time etc.
3.1

turn screen to view

It only display a menu on the LCD every time. And the content to be
displayed is often more than one, thus need to switch.
To go down, turn the menu knob to the right;
To go up, turn the menu knob to the left;
Press the knob is to enter the menu;

3.2

adjust brightness

Item1
Item2
Item3

Item4
Item1: press menu knob to enter
Item2: LCD brightness adjustment
Item3:fuel consumption situation when drive (limited
to the assembly of Common Rail engine models)
Item4: set the time

item1
Rotate menu knob around ,when LCD brightness
adjustment" background turns to yellow, press the
menu knob, you can go to LCD brightness


item2

item3

Rotate menu knob around, and LCD brightness and columnar bar (item2)
along with increase or decrease, when the columnar bar reaches full-scale LCD
screen brightness is maximized.
When the brightness is adjusted to the desired, press the menu knob once
(item3), to exit brightness adjustment. Now return to the Home page, the selected
brightness is saved to a central control unit.
Until the next adjustment of the brightness of the LCD screen, the
brightness of the LCD screen's backlight brightness is previously stored.
When little light is turned on, the LCD screen brightness is adjusted, at the
same time, the backlight of the combination instrument and light brightness of
rocker switch also been adjusted.

3.3 set
time

0 23

0-59

Right rotate menu knob, when the "time adjustment" is yellow background,
press the menu knob to enter the time adjustment page. Press the menu knob once
to enter the hour adjustment. Now hour digits begin to blink. Rotate Left menu knob
to reduce, Rotate right to increase to adjust the time; range of adjustment is 0--23,
circular display.
After adjusting to the needs of hour, press the menu knob once to enter
minute adjustment, method of minute adjustment is same with the hour adjustment.
Within 0-59 circular display.
After adjustment, follow the prompts and press menu knob once to save and
exit time adjustment page .

3
R-

MODE

N-
D-
MODE-
(1) N
(2) D

(3)

( MODE )

3 transmission shifter
R-reverse
N-neutral

switching to power
mode, the display
will show the word
MODE.

D-drive
MODE-mode button
(1) gear switch, you must first press N
(2) After selecting the D gear, by
pressing the key or key to achieve
artificial upshift or downshift
(3) while pressing and key once to
get the hydraulic oil level information

Note: The only

recommended when
vehicle in severe power
shortage; or vehicle
uphill; or load of the
vehicle is too large,
can use power mode.

Shift mode switch (click MODE button)

Depending on road conditions and load, you can choose the economic model and
the power mode two modes of operation;
Economy mode is the default mode of operation of the vehicle, fuel consumption
is low, but power output relatively poor;
Power mode: vehicle running in power mode, can obtain greater power output,
but the shift points are relatively delayed and fuel consumption increases.

4 A/C control panel

1. ON
OFF
2 0
L M H L M
H
3. HOT

3
2

COOL
Instruction manual:
1. If using the warm wind, the water valve switch knob pointing to
the ON position, use cold wind without turning, holding valve
switch knob in the OFF position.
2. Wind speed adjustment knob points to 0, air conditioning is
turned off, turn the speed adjustment knob to point L, M, H (L is
low, M is medium, H is high.), air conditioning is turned on.
3. Turn the temperature control knob to adjust the temperature,
the closer to HOT, the higher the temperature, the closer to
COOL, the lower the temperature.

1 water valve knob

2 wind speed
adjustment knob
3 temperature control
knob

5 park brake handle

Park brake: pull down handle(can

hear sound of air inflation)

Release handle: pull forward handle

ahead driver direction firstly, then push
up(can hear big sound of air deflate)

6 cab lift operation

Lift pump
button

1.cab lift
1.1pull the convert handle of lift pump to "position
1.2press pump button to flip Until the cab

Lift pump
convert handle

Flipped into place by gravity (limit drawstring straightened)

2 cab back
2.1 pull the convert handle of lift pump to "" position
2.2 press the pump button to turn cab back until the locking pin
is inserted into the hydraulic locks block, and continue until the
cab is no more movement, and keep the convert handle in ""
position.
Note: Each time you have to flip to the maximum position, then you can work
below cab. Prohibit entry into the cab when the cab is turned up.

7 lift system refuel and air exhaust

8.1
8.2
8.3
8.4
8.5
8.1 Open the oil plug to refuel stated hydraulic oil, refuel to full.
8.2 Use the hand pump to flip cab slowly while continuing to refuel.
8.3 Make cab dropped, while allowing excess oil overflow.
8.4 then use lift pump to flip cab, check and replenish the oil after cab drop to home
position, until filled up.
8.5 Finally, tighten the oil plug.

10 0.4

WARNING: Hydraulic oil use 10 aviation hydraulic oil, with about 0.4 liters.
refuel and air exhaust can be operated only after the cab drop into home place.
Before refueling, must check whether the hydraulic oil is clean, can fill when it meet the requirements.

oil plug

 Prepare before driving

1
90

WARNING: maintain truck in good condition, can not drive with fault!
Must be routinely checked before driving
1. Turn on the battery main switch, connect the vehicle power supply.
Battery main switch is at the back of battery box (along driving direction) ,
turn 90 degrees clockwise make it connect. Otherwise closed. photo is off status.

battery main switch

2.
ON CBCU

2. Check the condition of the entire circuit of the electrical system (system self-test)
After the power is turned on, the key is turned on (key switch in the ON position), CBCU test
entire electrical circuit on the vehicle. If the system has a fault, LCD display will show fault as
photo.

3.

3. Check the coolant level, add coolant.

Check the coolant liquid level in expansion tank, if you do not see coolant level, should add the specified type of
coolant fluid until a predetermined scale line.
The expansion tank has a pressure relief valve, the pressure relief valve can maintain the internal cooling system
has a certain pressure to atmospheric, to increase the boiling point of the coolant. Pressure relief valve is
particularly important in the plateau region, are not allowed to freely change and damage.
When the engine is still hot, add cooling liquid filling two steps:
Step one: from the liquid adding mouth to release high pressure slowly;
Step two: Open liquid adding mouth cap, fill coolant in the case of engine idling.
WARNING: When the engine is still hot, coolant must not be added immediately!

4.

4. Check the amount of fuel

Open the key switch, check the amount of fuel from the fuel gauge. If the instruction is wrong, check
the fuel gauge and sensors, can view fuel tank dipstick directly.

sensor

dipstick

5.

5. Check the engine oil amount

The truck is parked on a level surface, after the engine cooling, pull out the oil dipstick, the oil
level should be between upper and lower scale line (oil between upper and lower scale line is
about 3 liters). If the liquid level is below the lower scale line, the specified type of engine oil must
be added from the filling mouth, added to a predetermined level then tighten the oil filler mouth
cap .

6.

6. Check and exclude water in brake system air reservoir

truck park, the drain valve can be pulled or pushed to exclude condensation of water in
air reservoir. If you find a mixture of oil and water excluded, indicating failure of the air
dryer, air dryer drying cylinder should be replaced immediately.

air dryer
drain valve

7. Check the tire pressure.

8. Check the oil, coolant and air line leak.
9. Check air filter.
When used in winter and dusty conditions, should fall
empty and clean up dust bag (dust bag fall off and damaged make
Poor sealing, filtration effect worse). Otherwise, it will cause
Early wear of the engine and turbocharger.

If the air filter blocked, signal light bright. When used under
normal conditions, if found air filter blocked signal light
bright ,have to clean or replace the filter element.

 Engine start
1. Turn on the power switch, turn key switch to position 4 to start the engine.
position

function

Connect vehicle electrical equipment (radio, etc.)

when parking

Truck power off, key can be withdrawn at this time

Driving position

Engine start

remark

4 and 3 automa
reset

Note: when vehicle driving, do not turn off the key switch, keep key switch in position 3
(driving position)when drive.

2.

indicator

1 2
2 15 30
2. Start Process
With hand braking. Make gear shift lever in the neutral position. Turn the key switch to start the
engine.
After starting the engine, the charge indicator turns off.
Note:
1, when you start first time, the engine does not start, need to turn key switch to 2 again, restart.
2, each start time is not more than 15 seconds, twice starting time interval no less than 30 seconds.

3 5

Rotor bearing lubrication is forced lubrication, lubrication by pressure provided by engine main oil
galley, engine shutdown then stop supply oil.
Operation must pay attention to:
should idling 3 to 5 minutes when engine start, can not step on accelerator hardly,
Can step on accelerator after the oil pressure and oil temperature normal (especially start in cold
weather) or easy to make the turbocharger bearings, seal rings to premature wear due to lack
of oil.

 3 5

When the engine stalled, must be idle for 3 to 5 minutes until the turbocharger speed is reduced.
Particular attention that should not step on accelerator hardly before flameout. Because step on
accelerator hardly will make turbocharger to high speed due to a sudden increase of engine speed, engine
stall suddenly, oil pump stop supplying oil immediately, turbocharger rotor continues rotate in high speed
due to inertia, the rotor shaft, bearings and the seal ring will soon be burning loss due to lack of oil.
before restart if engine is long shutdown, be sure to turbocharger pre-lubrication.
by removing the turbocharger oil inlet pipe, pour the right amount and clean oil from the inlet mouth,
otherwise the initial start will be early wear and tear due to lack of oil.

3 5
(C) engine flameout
flameout , key off directly
After heavy-duty work engine temperature is very high, should run at idle
3 ~ 5 minutes then turn off.

 . Start and shift

0.55MPa 5.5
0.7MPa 7
0.7MPa 7

start
After engine start, such as low pressure warning light bright and buzzer
alarm, you can not start until the inflation pressure to 0.55MPa (5.5
bar), the warning light off, the alarm buzzer sound stops, release the
hand brake handle to ready start. Before air reservoir pressure (can be
read on air gauge) up to 0.7MPa (7 bar), truck has not yet fully reached
state that be suited for driving, only after air reservoir pressure to
0.7MPa (7 bar), the brake can

achieve the stated braking performance.


1
2
3 ,
4
5

6 4
drive and shift
(1) at the start, step on accelerator ease.
(2) from forward gear to reverse gear or from reverse gear to forward gear, the vehicle must be
completely stopped.
(3) prohibits neutral slide, otherwise it will seriously damage the gearbox.
(4) Drive with attention to monitor the temperature of the engine and gearbox.
(5) the vehicle towed due to fault, especially long-distance towed when engine flameout, should
disconnect the drive shaft or drive wheels off the ground. Mechanical transmission shift lever should be in
neutral position when vehicle towed .
(6) If the road conditions are poor, the gear can be transferred to a state with less than 4 gear.

 winter use

35 35

(A) Cooling system

Long-term corrosion used in the cooling system can not freeze above -35 . If the vehicle work at a
temperature below -35 environmental, can increase the concentration of the coolant.
Note: Do not allow mixed use of two different varieties of coolant. Replace different varieties of coolant,
cooling system should be thoroughly cleaned.
(B) braking device
We shall promptly release the condensed water in the air reservoir, prevent freezing. And pay attention to
check working condition of the air dryer. Under normal circumstances, the dryer desiccant service life is two
years, if found air reservoir has much dirt water discharge, indicating desiccant has expired, you should
immediately replace the desiccant.

air

 replace wheel

1.
2.
3.
4.
5.
6.
550-600Nm
Notes:
1. Replace the wheel should be careful not to bruise the thread on the wheel bolts.
2. The brake drum and rim mating surfaces must not be attached with paint, grease and other dirt.
3. The wheel nut clamping surface should be clean, no dirt or oil.
4. Before install wheel, should make the outer round clean that match with wheel location hole and
hub reduction cover, and wipe a little grease.
5. Wipe a little grease, oil or other anti-bite agent on the wheel bolts and wheel nut thread.
6. All of the wheel nut threads are right-hand thread. Mounted on the wheel, under the conditions of
wheel hanging by order diagonal cross-tighten the nut, and then put down the wheels, 550600Nm torque tighten the nut.


1. 100
2.
3.
4.
5.
6. ,
7. 25
8. 5 10
1. The run-in period is engine working hour to 100 hours.
2.Check the vehicle before run-in to ensure the vehicle is in normal working condition.
3. The run-in period should be driving on a flat good road surface .
4.The truck can not work with heavy loaded trailer in run-in period.
5. Check and control the engine oil pressure and coolant normal temperature.
6. Pay attention to the transmission, wheel hub and brake drum temperature, if severe fever, you should find out
why, immediately adjust or repair.
7. After the run-in, or every time reassembly tires, must re-tighten the wheel nuts again after driving 25 hours.
8. After the fifth wheel hydraulic lifting system equipped with goose neck, should idle lift 5-10 times.

Maintenance

 Vehicle maintenance
cycle

P
1 (WD1)
2 (WD2)
3 (WD3)
3 (WD4)

1500 2000km
10000km
20000km
40000km
80000km
160000km

inspection item

Mileage

First inspection

With 1500 ~ 2000km

Routine inspection (P)

Every 10000km

1 level maintenance(WD1)

Every 20000km

2 level maintenance(WD2)

Every 40000km

3 level maintenance(WD3)

Every 80000km

4 level maintenance(WD4)

Every 160000km

Maintenance item table every level

Fuel, lubricating oil and fill amount

assembly
engine fuel
engine lubricating oil

summer 0#-GB252-81/winter normal use -10#

use -20# when temperature lower than-20

amount(L)

As needed

SAE15W/40CD level engine oil

23

USA TRANSYND automatic gearbox special oil standard

is TranSynDTM

27

Main reducer

SAE85W/90GL-5 middle load gear oil

6.3

Hub reducer

SAE85W/90GL-5 middle load gear oil (each side)

2.4

SAE85W/90GL-5 middle load gear oil (each side)

1.6

46 anti-wear hydraulic oil

20

N32 anti-wear hydraulic oil

2.5

Heavy Duty four Seasons Long time antifreeze

anticorrosion coolant

20

Automatic gearbox
Drive
axle

Specify Trademark

Balance axle support

Steering system
Cab lift pump
Cooling system radiator
chassis

General lithium base grease

As needed

 Engine
Maintenance
Oil choose
temperature

-10

-10

Oil mark

15W/40

5W/30
Diesel choose

Temperature

0~-10

-10~-20

-20~-30

Fuel mark

-10

-20

-35

Long time antifreeze coolant replace

require
Whole year use

Mileage km

Replace time

explain

>40000

Once a year

20000~30000

Once two years

~10000

Once three
years

Check and
adjust freezing
point before
winter every year

Diesel Engine Maintenance Specification

Diesel Engine Maintenance item
Replace oil(at least once per year)
Replace the oil filter or element
Check and adjust valve clearance
Check and adjust the nozzle opening pressure
Replace the fuel filter element
Cleaning fuel first filter or replace the filter
element
Check the coolant capacity and add sufficient
Replace coolant
Fastening cooling pipe clamps
Fastening intake pipe, hose and flange connections
Check the air filter maintenance or indicators
Clean air filter dust cup (not including automatic
discharge dust type)
Clean air filter main element
Replace air filter main element
Replace the air filter safety element
Check, tighten the V-belt
Check turbocharger bearing clearance
Check and adjust the fuel injection pump on test
bench
Check and adjust the clutch stroke and wire rope
condition
Adjust the idle speed
NOTE: needs maintenance mark

First
inspection

WD1

WD2

WD3

Every time replace oil

Follow the table

WD4

When indicator bright

Referring to the relevant provisions of the specification

After clean main element 5 times

 Transmission Maintenance
The use of hydraulic oil in the gearbox has a direct impact on transmission performance, reliability
and durability. For highway driving, only recommended oil that meet the TES 295 regulations.
TranSynd is hydraulic oil designed for Allison Transmission, the fluid is fully in line with the
provisions of Allison Transmission TES 295.
To ensure oil can used for Allison transmissions, check the container license or approval numbers,
or consult the lubricant manufacturer. Before using other types of oil, please consult Allison
Transmission dealer or distributor.
When select transmission oil, should consider the impact of environmental temperature

Viscosity grade

Need preheat when temperature lower

Celsius

Fahrenheit

TranSynd /SAE 0W 20*

30

22

DEXRON III

25

13

SAE 10W

20

SAE 15W 40

15

SAE 30W

32

SAE 40W

10

32

* MIL L 46167B defined Arctic

refer to SIL 13
TR 90

Oil and filter change period

Note: the harsh environment and the general environment - in accordance with local conditions, severity or condition
of work may require more or less oil replacement frequency, and differ from the published recommended change
intervals of Allison Transmission. Oil analysis can be optimized using Transmission protection and oil change
intervals. You must replace oil at the recommended intervals arrival or advance. Please replace oil / filters at
recommended distance, months or hours (that come firstly).
High intensity conditions

General conditions

element
Transmission
oil

main

Inside
strain
er

element
lubrication/a
uxiliary

Transmission oil

main

Inside
straine
r

lubrication/a
uxiliary

Table 1 gearbox oil and filter change intervals recommended list (non TranSynd / non-TES 295 oil)
20000km
(12000mile)
6month
500hour

20000km
12000mile
6month
500hour

overha
ul

20000km
(12000mile)
6month
500hour

40000km
(25000mile)
12month
1000hour

40000km
(25000mile)
12month
1000hour

overhau
l

40000km
(25000mile)
12month
1000hour

Note: Recommended values in Table 2 are based on 100% of TranSynd or TES 295 oil gearbox raised.
Recommended Table 2 T200 / T300 filter replacement period applies only to the Transmission use of Allison Gold
Series filters.
Due to the use of washing equipment can not ensure 100% clearance used gearbox oil, so we do not recommend the
use of washing equipment.
Table 2 gearbox oil and filter change intervals recommended list (TranSynd /TES 295 oil)
120000 km
(75000 mile)
48 month
6000 hour

120000km
(75000mile)
36 month
3000 hour

overha
ul

120000km
(75000mile)
36month
3000hour

480000km*
(300000mile)
48month
6000hour

120000km
(75000mile)
36month
3000hour

overhau
l

120000km
(75000mile)
36month
3000hour

* All series with a retarder, road and off-road, garbage trucks, city transport vehicles, more than one stop per mile

A regular inspection and maintenance (inspection frequency depends on the intensity

of use of gearboxes and working environment)
1 Transmission Inspection.
regularly cleaned and inspected external gearbox, exclude the following
conditions:
Loose bolts - transmission and mounting components.
oil leak - repaired immediately.
accelerator position sensor is loose, dirty, or improperly adjusted (if
installed).
oil pipeline damaged or loose.
electrical harnesses damage, wear or improper wiring.
harness connector wear or damage.
drive shaft U-joint universal joint and spline dents, worn or position wrong
ventilation hole assembly blocked or dirty.
Check the transmission oil has engine coolant or not.

2 Vehicle Inspection
Check the vehicle cooling system occasionally,
check transmission oil. If the transmission oil is
found in the vehicle cooling system, then there is
a fault in transmission oil cooler

 Front axle maintenance

Each 15000km or every six months, front axle for regular care and maintenance, according to
the tightening torque specified periodic tightening fasteners following:

The main bolt and nut tightening torque

Part no.

Tightening
torque(Nm)

Knuckle arm nut

280~350

Steering tie rod nut

280~350

Wheel nut

550~600

Hub cap bolt

21~25

Brake chamber fastening

nut

160~200

Part no.
Slide pin Hexagon socket
column head screws
Tie rod clamp nut
Steering stop bolt lock
nut
Tie rod arm ball pin nut
Brake block press plate
mounting bolts

Tightening
torque(Nm)
200~240
40~60
70~90
180~280
160~200

 Maintenance of the rear axle

Replace lubricating oil that injected at assembly after driving 5000Km, each driving 5000Km or monthly
check oil level;
Each 150,000Km or every year replace once lubricant oil ;
Each 150,000Km or every year replace once brake adjustment arm and camshaft grease.
Inspection, maintenance cycle
Execution by mileage and time that reached first

Inspection and maintenance items

First inspection

Check wear, seal and damage of moving parts, check the brake friction

Each 15000Km

After 1500Km

Regular inspection items

Regular inspection and maintenance

Every three

After first month

months

Each 60000Km

Each 120000Km

Every six months

Every year

brake adjusted correctly check

Check brake performance

lining wear, check camshaft brisk return, and adjusting arm function tests,
brake chamber function and sealing inspection
Security checks (daily )

Maintenance items
Tighten the bolts by the specified torque again

Clean brake

Brake shoe anchor pins and rollers wipe anti-galling agent

Check the rotation of the hub bearing, if necessary, adjust or replace the hub
bearings

 Hydraulic steering Maintenance

5.1 Replacing the hydraulic oil
after running 2500Km need to replace hydraulic oil and clean filter element in oil tank, later after every 20000Km
(or six months) to replace the hydraulic oil, while replace the filter element, the oil release unusable.
When oil replace, keep clean, prevent dirty, foreign matter into the oil system
5.2, release oil specification
(1) jack-up front axle, loosen inlet and return pipe of steering gear.
(2) Start the engine running short (no more than 10 seconds) , suck out the oil from the oil pump and the tank.
(3) discharge oil filled by container .
(4) Reconnect the inlet pipe and the return pipe.
(5) Open the oil return bolt on steering gear bottom.
(6) Turn the steering wheel repeatedly until no oil discharged.

 Grease lubrication points

1 Lubricating place, dosage , period

h engine run-in hour meter /hour

NO.

Lubricating place

Number of
place

dosage

Engine water pump

120g

Every 400h once

Steering kingpin

As need

Every 400h once

Cab absorber

As need

Once every month

Cab hydraulic lock

As need

Once every month

Cab overturn axle

As need

Once every month

Front axle brake arm

As need

Every 400h once

Front axle brake camshaft

As need

Every 400h once

drive axle brake camshaft

As need

Every 400h once

period

remark

NO.
9
10

Lubricating place
Cab door hinge
front suspension pin

Number of
place

dosage

period

As need

Once every six

months

As need

At least once every

month

11

Transmission shaft

As need

Once every month

12

Front suspension absorber

As need

At least once every

week

13

Wheel hub

each

600g

At least once every

year

14

fifth wheel junction surface

As need

15

swing arm pivot point

As need

16

Cast steel fifth wheel

rotary shaft

As need

16

fifth wheel lift cylinder

As need

remark

junction surface
daub over

4 2 model lubrication point

1 2 3 4 5 6 Leaf spring pin

17 18 absorber

23 24 25 transmission shaft

8Engine water pump shaft 19 20 brake adjusting arm

11 12 13 14 steering kingpin
15 16 steering tie rod

21 22 brake adjusting arm shaft

26 27 brake adjusting arm

28 29 swing arm pivot shaft

30 31 34 35 hydraulic pump trunnion
36 37 fifth wheel shaft

GRACIAS