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CHEMICAL MANAGEMENT

P r e s id e n t , U S A

D e p t. o f L a b o r

O c c u p a tio n a l
S a f e ty & H e a lt h
A d m in is tr a tio n

E n v ir o n m e n ta l
P r o te c t io n A g e n c y

U .S .C o n g re s s

D e p t. o f
T r a n s p o r ta tio n

CHEMICAL MANAGEMENT

Agency Missions:
OSHA Protection of employees from
workplace injury and illness.
EPA Protection of people, animals and
the environment from chemical injury.
DOT Safety of shipments during
transportation: road, rail, air, sea or
pipeline.

CHEMICAL MANAGEMENT
H E IR A R C H Y O F C H E M IC A L C O N T R O L S
LAW S

R E G U L A T IO N S

IN D U S T R Y C O D E S

G O O D B U S IN E S S
P R A C T IC E S

CHEMICAL MANAGEMENT

OSHA

Process Safety Management

Hazard Communication

Methods to ensure workers are familiar with hazards


associated with process chemicals

Flammable Liquids/Gases

Methods to ensure highest risk process hazards are


identified and controlled.

Methods to ensure fire prevention

Airborne Contaminants

PELs

CHEMICAL MANAGEMENT

OSHA has State equivalents State OSHA Plans.

OSHA relies on industry standards.

State plans may be more restrictive than the federal


OSHA plan.

National Fire Protection Association (NFPA) Standards


American National Standards Institute (ANSI)
Standards

OSHA uses performance standards.

CHEMICAL MANAGEMENT

Major Laws of Environmental Protection


Clean Air Act
Clean Water Act
Resource Conservation & Recovery Act
(Hazardous Waste)

Superfund Amendments & Reauthorization Act

Toxic Substances Control Act


Federal Insecticide, Fungicide and
Rodenticide Act

CHEMICAL MANAGEMENT

States have their own environmental


protection programs IN ADDITION
TO the federal programs.
Environmental programs set
attainment levels and demand that
industry meet the goals.

CHEMICAL MANAGEMENT

Clean Air Act controls emissions to


the atmosphere from stationary
(plants, stacks, terminals, etc.) and
non-stationary (cars, trucks, buses,
etc.) sources. Primarily controls CO,
O3, PM10 and a list of Hazardous Air
Pollutants.

CHEMICAL MANAGEMENT

Clean Water Act controls the quality


of the drinking water and surface
waters of the U.S.A. Sets minimum
concentrations of a list of priority
pollutants and requires that drinking
water achieve required quality.

Controls industrial discharges to


waterways directly or via wastewater
treatment plants.

CHEMICAL MANAGEMENT

RCRA controls the accumulation,


transportation, and disposal of
manufacturing wastes.
Industry generates wastes. RCRA has
raised the cost of disposal to a level that
source reduction is cost-effective.
Improper disposal results in criminal
sanctions:

Fines
Jail
Community Service

CHEMICAL MANAGEMENT

TSCA controls the chemicals that


may be used for manufacturing in
the U.S.

TSCA also controls special chemicals


such as asbestos and PCBs.

FIFRA controls the use of pesticides


by the control of manufacturing and
distribution.

CHEMICAL MANAGEMENT

Various Industry Standards provide


guidance for managing chemicals.
Article 79 Uniform Fire Code
Flammable Liquids
NFPA 30 Flammable and Combustible
Liquid Code
NFPA 77 Recommended Practice on
Static Electricity

And many others

CHEMICAL MANAGEMENT

OSHA requires that employers provide a


healthy workplace. PELs are used to
provide a level of exposure that is not
harmful to employees.

Employers frequently control exposures to


PEL or to the lowest achievable level.
Engineering controls are the primary method for
hazard control.
Work procedures are the secondary method for
hazard control
Personal protective equipment is used when
other controls are not feasible or are inadequate

CHEMICAL MANAGEMENT

Employee Training is a major


component of safe chemical
management
Training must be thorough, frequent
and focused on specific work tasks.
Management must support training by
providing adequate time and funding.
Supervisors must lead by example.

CHEMICAL MANAGEMENT

Emergency Management

Prepare for and prevent emergencies

Fires
Spills/releases
Injuries

Emergency response must be part of basic work


procedures and employees must be trained.

Evacuation
Fire brigade
Spill response
Medical response

CHEMICAL MANAGEMENT

Incident Investigations
All incidents, regardless of severity,
must be investigated and lessons
learned used for prevention
Formal investigation of serious incidents
Accountability at all levels

Management of Plant at which incident


occurred through employees and
investigation team.

CHEMICAL MANAGEMENT

Proper and Safe Chemical


Management
Part of the facility culture
Part of every employees activity
Recognition of safety improvement

Safety is everyones responsibility.

Some Examples

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