Name, department/event, date

ABB general purpose drives

ACS580

ABB general purpose drives

Typical applications

ACS580 is designed for variable torque and

basic constant torque applications

Variable torque applications, such as

Centrifugal pumps: booster pumps,

irrigation pumps, circulating pumps,
vacuum pumps

Centrifugal fan applications: process

cooling and ventilation, centrifugal fans

Centrifugal compressor applications:

Refrigerated compressors

Basic constant torque applications, such as

ABB Group
4/25/16 | Slide 3

Conveyors, mixers, extruders, positive

displacement pumps and fans

ABB general purpose drives

The all-inclusive product was born
2003

ABB Group
4/25/16 | Slide 4

ABB launched the ACS550 standard

drive with the most intuitive user
interface ever seen on the market

The success of ACS550 was based on

The patented swinging DC choke as

standard for mitigation of harmonics
and fulfilling EN61000-3-12 as
standard

Cat. C2 EMC filter as standard

User-friendly and easy assistant

control panel

Robustness and high field quality of

the product

ABB general purpose drives

The new all-compatible product range
2014

Easy to select, order, commission and use.

All essential features built-in. All-inside concept for easy selection, ordering and
installation.

Energy efficiency The highest IE2 drive efficiency class, and support for IE4 efficiency
class motors, total system efficiency motor & drive packages.

Life cycle services protecting investment and guaranteeing long lifetime.

The backwards-compatibility with ACS550 and ACS400. Easy to replace existing drives.

ABB Group
4/25/16 | Slide 5

ABB general purpose drives

Shared elements with other all-compatible drives

Same control interface

Easy navigation and monitoring

Harmonized parameters and

common shared functions

Free entry level PC tool

Built-in USB connection

to the PC tool

Quick and harmonized access

to drive settings

Flexible monitoring capabilities

Diagnostics support with

one mouse click

Additional settings in Pro

version

Universal connectivity

Compact and practical design

Same fieldbus options

Light and small units

Harmonized connector
terminals

Harmonized connections and

terminal markings

ABB Group
4/25/16 | Slide 6

ABB general purpose drives

The backward compatibility peace of mind

ABB Group
4/25/16 | Slide 7

Backwards-compatibility with ACS550

All dimensions (HxWxD) and footprint

Control I/O; amount, terminal numbering,

features and specifications

Wider power range and higher power

density

Performance and functionality:

EMC compatibility

Mitigation of harmonics

Motor control performance

ABB general purpose drives

The trend-setter wall-mounted product

Wall-mounted, power and voltage ranges:

ABB Group
4/25/16 | Slide 8

0.75kW - 250kW (with light- and heavyduty ratings)

3-ph 208 - 240V (1-ph with de-rating)

3-ph 380 - 480V

3-ph 575 - 600V (US regional

variant)

Wall-mounted, enclosure ratings:

IP21 (UL Type 1) and

IP55 (UL Type 12)

Really compact IP55 offering for installing

drive without cabinets

ABB general purpose drives

Drive module to extend the power range

Cabinet installation, power and voltage

range:

ABB Group
4/25/16 | Slide 9

250kW - 500kW in voltage range 380480V

Drive module, enclosure rating:

IP00 as standard

IP20 with option

Compact design with all inside concept

Two frame sizes for optimal power

density

EMC Category C3 option and common

mode filter option preconfigured in the
standard delivery.

Easy commissioning through compact

design, wheeled pedestal and ramp.

Hardware
ACS580-01

Hardware overview
Frames and powers
ACS580-01 wall-mounted frames

R0

R2

0.75-2.2kW
(1-3 hp)

7.5-11kW
(10-15hp)

ABB Group
4/25/16 | Slide 11

R4

R6

R8

R10

30-37kW

75kW

132-160kW

(40-50hp)

(100hp)

(200hp)

250-355kW
(400-500hp)

R1

R3

R5

R7

R9

R11

3-5.5kW
(3-7.5hp)

15-22kW

45-55kW

90-110kW

200-250kW

400-500kW

(20-30hp)

(60-75hp)

(125-150hp)

(300-350hp)

(600-700hp)

Hardware overview
Example: 15 to 22 kW IP21 single drives

Size savings with integrated

conduit box
ACS550

- 23%

ACS580

ABB Group
4/25/16 | Slide 12

583 x 203 x 231 mm

454 x 203 x 228 mm

Hardware overview
Example: 15 to 22 kW IP55 single drives

Size savings with integrated

conduit box and new IP55 cover
design
ACS550

- 49%

ACS580

ABB Group
4/25/16 | Slide 13

629 x 267 x 254 mm

454 x 203 x 237 mm

Hardware overview
Example: 200 and 250 IP21 kW single drives

One-third of the volume with

new design

ACS550

- 65%

ACS580

ABB Group
4/25/16 | Slide 14

2024 x 347 x 617 mm

955 x 380 x 418 mm

Hardware overview
Example: 132 and 160 kW IP55 single drives

No more increase on width and

height with higher protection

ACS550

- 33%

ACS580

ABB Group
4/25/16 | Slide 15

1119 x 410 x 423 mm

965 x 300 x 452 mm

Hardware overview
Overloadability and output current definitions
1.5 Ihd

1.1 Ild

In
Ild
Ihd
ACS550 /
ACS800

ACS580 /
ACS880

Icont

In

110% overload 1 min / 10 minutes

In

Ild

150% overload 1 min / 10 minutes

Ihd

Ihd

Definition
No overload

ABB Group
4/25/16 | Slide 16

Time

Hardware overview
All essential features included as standard

ABB Group
4/25/16 | Slide 17

The 2nd generation DC choke technology together

with drives design provides mitigation of harmonics
at no additional charge

Smaller and lighter design

Fulfills standard EN61000-3-12

Offers same performance as ACS550

C2 (1st env. public LV networks) EMC filter as

standard

Space and time savings (decreased wiring costs)

Requires installation of only a single compact package

STO Safe torque off for implementing safe

machinery

Brake chopper as standard up to R3 now up to

22kW

Assistant control panel as standard

Modbus RTU (EIA-485) as standard

Hardware overview
Main circuit
2nd generation
swinging choke
Mitigation of
harmonics enabling
smaller and lighter
design

RFI / EMI filter

Fulfils EN 61800-3 Class C2
Suitable for public LV networks

Integrated cabling space in

R0-R4
Less parts easier to handle

Built-in back plate

Ladder and strut mounting

Speed controlled main fan

- Increased lifetime
- Less audible noise
- Still easy to change
ABB Group
4/25/16 | Slide 18

Blind conduit plate

option for special
cables (e.g. SWA
cables)

Gland/conduit box
(R5)
- For cables and
conduits

Hardware overview
Flange mounting (frames R0-R9)

For harsh conditions

IP20 front side, IP55 backside

UL Type 1 / NEMA 1 front side

UL Type 12 / NEMA 12 backside

Separates the airflow to the

control section and heat sink for
better thermal management

Possible to mount heat sink of

the drive outside the enclosure

Main losses can easily be

conducted out from the
drive/drive cabinet

Easier to design

reduced cabinet cooling need

no duct outlet of the hot air

Hardware overview
Ambient conditions

Temperature range from -15C to +50C

without de-rating of output current (R0-R3,
IP21)

No additional over sizing needed

No essential need for air-conditioned

electrical rooms

Speed controlled main cooling

Less audible noise, especially on partial

loads

Longer life time of the fan

Installation allowed up to 4000 m

Coated boards as standard

ABB Group
4/25/16 | Slide 21

Truly global product

Robustness against environment

Hardware overview
Compact IP55 (UL Type 12)

High power density from compact drive

Separate panel door

ABB Group
4/25/16 | Slide 22

Save costs with shorter motor cables

No need for regular change of cabinet

filters

Protection class remains even without

control panel

IP55 allows installation closer to motor

Width and height same as IP21 unit

Reduced maintenance costs

Light and robust design

Updated choke technology

Increased use of plastics

Packing materials
Environmentally friendly packing

Packing is reusable and can be opened

and closed by distributors

Compact and environmentally friendly

packing, no polystyrene used anymore on
small frames

ABB Group
4/25/16 | Slide 23

Options can be stocked separately and

added when needed by distributors

Easy to dispose and to recycle

Full four-color paper documentation

available as an option and delivered only
when ordered

Hardware
ACS580-04

Hardware overview
Frames and powers

R0

R2

0.75-2.2kW
(1-3 hp)

7.5-11kW
(10-15hp)

ABB Group
4/25/16 | Slide 25

R4

ACS580-04 drive modules

R6

R8

R10

30-37kW

75kW

132-160kW

(40-50hp)

(100hp)

(200hp)

250-355kW
(400-500hp)

R1

R3

R5

R7

R9

R11

3-5.5kW
(3-7.5hp)

15-22kW

45-55kW

90-110kW

200-250kW

400-500kW

(20-30hp)

(60-75hp)

(125-150hp)

(300-350hp)

(600-700hp)

Hardware overview
All essential features included as standard

ABB Group
4/25/16 | Slide 26

Advanced pedestal system to help the

handling and commissioning of the drive
included in the standard delivery

Full size output terminals for easy motor

connection

AC choke together with drives design

provides mitigation of harmonics at no
additional charge

STO Safe torque off for implementing safe

machinery

Modbus RTU (EIA-485) as standard

Assistant control panel and panel mounting

kit are included in the standard product.

C3 EMC filter option preconfigured in the

standard delivery

Common mode filter option included in the

standard delivery.

Hardware overview
Frames for cabinet installation

Two frame sizes for high power density

ACS580-04
Frame

Power range
(kW)

Height
(mm)

Width
(mm)

Depth
(mm)

R10

250 355

1462

350

505

R11

400 500

1662

350

505

Top input, bottom motor connection

ABB Group
4/25/16 | Slide 27

The most optimal terminal locations for most

of the cabinets cabling from the main
switch to top entry terminals saves cabling
work and cabinet space

Control unit mounted on the drive

Wheeled pedestal, ramp and handle for

easy maneuvering

Hardware overview
Ratings
Pn

In

Imax

PLd

ILd

PHd

IHd

Type designation

Frame

250

505

560

250

485

200

361

ACS580-04-505A-4

R10

315

585

730

315

575

250

429

ACS580-04-585A-4

R10

355

650

730

355

634

250

477

ACS580-04-650A-4

R10

400

725

1020

400

715

315

566

ACS580-04-725A-4

R11

450

820

1020

450

810

355

625

ACS580-04-820A-4

R11

500

880

1100

500

865

400

725*

ACS580-04-880A-4

R11

In = Rated current available continuously without overloadability at 40 C.

Pn = Typical motor power in no-overload use.
Imax = Maximum output current. Available for 2 seconds at start, then as long as allowed by drive
temperature.
ILd = Continuous current allowing 110% ILd for 1 min/10 min at 40 C.
PLd = Typical motor power in light-overload use.
IHd = Continuous current allowing 150% ILd for 1 min/10 min at 40 C.
PHd =Typical motor power in heavy-duty use.

ABB Group
4/25/16 | Slide 28

Hardware overview
Panel mounting kit as standard

DPMP-03 kit included as part

of ACS580-04 standard
delivery

ABB Group
4/25/16 | Slide 29

Identical to DPMP-02 kit

except the panel cable has
different connector on the
control unit side.

Hardware overview
Common mode filter as standard

ABB Group
4/25/16 | Slide 31

For filtering common mode

voltages (reduce e.g. bearing
currents)

Assembled around the output

busbars of the unit

Possible to retrofit afterwards

Click icon to add picture

Hardware
Connectivity and panels

Hardware overview
Standard control connections (R0-R5)
EIA-485 Phloem

Control board frame

- Installation, cabling,
debugging while control panel
stays in place

Control panel and PC tool interface

ABB Drive Customizer interface

Programming drive without mains

2 Analog inputs
- Freely programmable
- Current or voltage

Assistant panel with USB

PC tool interface

2 Analog outputs
- Freely programmable
- Current or voltage
-Bigger GND and DCOM
terminals

Option slot for fieldbus

Common F series modules

6 Digital inputs
(1 pulse input)
- Freely programmable
- Sinking/sourcing

3 Relay outputs
- Freely programmable
- Form C type

Safe Torque Off

- SIL3 / PLe

EIA-485
ABB Group
4/25/16 | Slide 33

- Removable module
- Built-in Modbus RTU

Option slot for C modules

CMOD-01, CMOD-02, CHDI-01

Hardware overview
Standard control connections (R6-R11)
2 Analog inputs
- Freely programmable
- Current or voltage

Option slot for fieldbus

Common F series modules

2 Analog outputs
- Freely programmable
- Current or voltage
- Bigger GND and DCOM terminals

EIA-485
- Removable module
- Built-in Modbus RTU

6 Digital inputs
(1 pulse input)

External +24V AC/DC

- Freely programmable
- Sinking/sourcing

3 Relay outputs
- Freely programmable

Safe Torque Off

- SIL3 / PL e

- Form C type
Option slot for C modules
CMOD-01, CMOD-02, CHDI-01

ABB Group
4/25/16 | Slide 34

Hardware overview
I/O and fieldbus options

Slot 1 for fieldbus adapter

ABB Group
4/25/16 | Slide 35

Full access to drive configuring and

remote control

Slot 2 for I/O extension

External 24 V voltage supply with CMOD01 and -02 for keeping the
communications alive while the main
supply is disconnected

Isolated PTC input with CMOD-02

2 additional relays and digital output with

CMOD-01

Hardware overview
Multi-functional extension modules and I/O option
Multi-functional extension modules
CMOD-01: 24 VDC/AC input, two relay
outputs, one digital output.
CMOD-02: 24 VDC/AC input and galvanically
isolated PTC input
CPTC-02: ATEX* certified PTC input and 24
VDC/AC input
Digital I/O option
CHDI-01: Six (6) 115VAC or 230VAC
digital inputs
Two relay outputs

ABB Group
4/25/16 | Slide 36

Hardware overview
Assistant control panel

USB interface for PC and tool connection

as standard

Intuitive 4-key navigation in menus and

assistants

4/25/16 | Slide 37

Less calls to technical support

Bright screen with high resolution

ABB Group

Simple to use, easy to learn

Help button for problem solving

Possible to move information between PC

and the drive with no extra hardware

Better user experience

Hardware overview
Panel options
ACS580 has several different panel options:

ACS-AP-S Assistant control panel

ACS-AP-I Assistant control panel

4/25/16 | Slide 38

daisy chaining multiple drives behind one

keypad

CDUM-01 Blank control panel

ABB Group

limited features for basic use, not

released yet

CDPI-01 Panel bus adapter

Includes Bluetooth interface from

Drivetune App

ACS-BP-S Basic control panel

compatible with entire all-compatible

drives

ACS-AP-W Assistant control

delivered as standard

cover for dust protection

Hardware options
ACS-AP-W and DriveTune

ACS-AP-W Assistant control panel with

wireless Bluetooth interface

ABB
4/25/16

Slide 39

Ordering with plus code +J429 or as

a packed loose item

Drivetune mobile application for Android

and iOS to be used in basic
commissioning and in
troubleshooting & maintenance tasks

Hardware overview
Panel mounting options
ACS580 has two different panel mounting
options:

ABB Group
4/25/16 | Slide 40

DPMP-01 mounting kit (flush)

When panel mounted protection

class IP55

Flush with the cabinet door

Allows brand labeling

DPMP-02 mounting kit (surface)

When panel mounted protection

class IP65

Really easy to install with single

22.5mm hole

Hardware overview
Panel mounting + panel bus adapter option

Mounting kit DPMP-EXT for the panel

available for ACS580

Kit designed for one drive

Kit contains both DPMP-02 and

CDPI-01

Hardware overview
Cold configuration adapter (CCA-01)

Provides PC tool connection to an

unpowered drive

Drive composer

Drive loader 2

4/25/16 | Slide 42

Standard software packages

Customized software packages

Supported drive types

ABB Group

ACS580

Click icon to add picture

Software
ACS580 standard control program

Software overview
Highlights

Commissioning with primary settings menu

Improved monitoring

Monitor most important values graphically with one look from editable home views.

Drive can monitor load to be within nominal range and also report load profile
distribution graphically.

Diagnostic tools

ABB Group
4/25/16 | Slide 44

Simplified to contain essential settings for all applications allowing effortless

commissioning without parameter knowledge.

Group of functions designed to help problem solving and knowing what is limiting or
preventing drive operations.

Energy efficiency

Energy savings up to 10% with built-in energy optimizer, by decreasing losses from
motor over-magnetization.

Reports savings in monetary, energy and as reduced CO 2 emissions.

Motor support

Two modes of motor support: scalar and vector.

Compatible with IE4 efficiency class motors.

Software overview
Primary settings menu

ABB Group
4/25/16 | Slide 45

Simple menu to define motor

parameters and its range of operation

Effortless and fast commissioning,

configuration and defect tracking

Define all essential settings without

going directly into the parameter list

Assistants embedded to menus under

different drive function topics

Settings based on ACS550 selections to

offer familiar choices

Software overview
I/O menu

ABB Group
4/25/16 | Slide 46

One menu showing all I/O:s and

functions controlled by each terminal

Fast and straight forward I/O

configuration

Shows real time electrical statuses for all

terminals and also what each terminal
logically means to the drive

Efficient I/O mapping, identify if single

terminal is used for multiple functions

Software overview
Diagnostics menu

ABB Group
4/25/16 | Slide 47

All essential properties to help with any

issues you might have with ACS580

Answer questions such as:

How is the drive controlled?
Why is the drive running at this
speed?
Why is the drive not starting?
What has happened with the drive?
What is happening on the fieldbus?
What kind of load is connected to
motor?

Active faults and warnings displayed with

additional data in one place

Amplitude-, peak-value- and eventlogger keep track of occurred problems

Software overview
Diagnostic tools

The assistant panel has help function to

provide user information in case of
problems.

ABB Group
4/25/16 | Slide 48

Simply by pressing the intuitive help button

? user will be offered with clear instructions
how to solve the issue.

The drive keeps a fault log that helps to

track randomly reoccurring faults.

Additional information stored with two

most recent faults current, speed, DC
voltage

This feature helps to pinpoint the exact

time and status of fault situations

Software overview
System info menu

ABB Group
4/25/16 | Slide 49

System info menu provides all the basic

information such as serial numbers,
software versions and device ID

Separate views for drive and control

panel

Information about the drive can also be

shown as a QR-code for use with
mobile applications

Software overview
Energy efficiency menu

Energy efficiency menu allows you to

follow energy and monetary savings
done by the drive

Easier to estimate the return value of

investment

Estimate reduced CO2 emissions

New kWh counter for hourly and daily

consumption monitoring

Consumed kWh pulse output connection

to external load monitoring equipment

Built-in energy optimizer for both vector

and scalar control

ABB Group
4/25/16 | Slide 50

Energy savings up to 10 percent by

reducing unnecessary losses from over
magnetization

Software overview
Backups menu

ABB Group
4/25/16 | Slide 51

Restore backups of your drive settings

to secure your process in case of
unexpected failure

Copy drive settings to another drive

working in the same process by
switching the control panel from drive to
drive

Shorter re-establishment time after

failure

Auto-backup function creates backup

automatically after settings changes

Software overview
Parameters menu

Parameters menu gathers allcompatible harmonized parameters to

one place in logical order

Favorites list

4/25/16 | Slide 52

Find the parameters you most often

need to change

List of modified parameters

ABB Group

Same parameters list in entire allcompatible portfolio. Learn it once, use it

everywhere

Easier trouble-shooting

Software overview
Home view

ABB Group
4/25/16 | Slide 53

Editable Home view

Monitor up to three different signals

same time on same screen

Edit Home view to match your needs

Add up to 18 signals and scroll between

screens simply by arrow keys

Different display styles: numeric,

gauge/bar and graph

Software overview
Control macros

ABB Group
4/25/16 | Slide 54

Easy and quick way for commissioning

different standard I/O configurations

Comprehensive set of predefined

configurations

2-wire (ABB standard)

3-wire

PID

Hand/PID

Hand/Auto

Simple PID

Alternate

Motor potentiometer

PFC

Software overview
Commissioning and monitoring tool

ABB Group
4/25/16 | Slide 55

Entry level PC tool Drive Composer

Download free version from

www.abb.com

Allows more detailed diagnose and

signal monitoring

USB connection as standard on

assistant panel

Drive Composer can be used to

create support package that allows
remote fault tracing

Available as free entry level version

and more feature rich pro version

Software overview
Motor support

IEC AC motors

NEMA AC motors

Synchronous
reluctance motors
(released later)
ABB Group
4/25/16 | Slide 56

ACS580 supports two modes of motor control

Scalar for effortless, robust and fast speed control.

Vector for better speed and torque control and allows

accurate control throughout the speed range

Up to 500Hz output frequency supported

Wide range of motors is supported e.g.

Asynchronous motors

PM motors (focus on IE4 used for pump and fan)

SynRM (IE4 efficiency class, released later)

Software overview
Improved motor control

ABB Group
4/25/16 | Slide 57

Motor heating mode for motor condensation prevention

Flying start for both motor control modes to catch running motors

Two selectable flux braking levels allow ramp stops without resistors
by using the motor effectively as a one

DC hold control for vector and scalar mode to keep the shaft locked
when drive is stopped

Reduced audible motor noise with adjustable switching frequency

range

Software overview
Connectivity

Embedded Modbus RTU installed as

standard

Variety of networks that can be

connected best support in the
industry with a wide range of plug-in
fieldbus adapters

Fieldbus settings made easy with

redesigned simple settings. Allows fast
configuration of 5 most commonly
used protocols:

ABB Group
4/25/16 | Slide 58

PROFIBUS DP
PROFINET
Modbus/RTU
Modbus/TCP
EtherNet/IP

Want to learn more?

More information available from:

ACS580 catalog

ACS580 sales presentation

ACS580-01 ordering information sheet

ACS580-04 ordering information sheet

Technical guide 3:
EMC compliant installation and configuration for a powe
r drive system
Technical guide 6: Guide to harmonics with AC drives

ABB Group
4/25/16 | Slide 62

 ABB Group
4/25/16 | Slide 63