Professional Documents
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LR Wms
LR Wms
Adapted with permission from presentations by John Hill, 2002, 2003 John M. Hill, ESYNC
Fulfillment
Delivery
Visibility
Responsiveness
Responsiveness
SCES Components
ADMIN/FINANCE MANUFACTURING
Purchasing
Order Management
EDI /
WEB
MRP
MES
PLANNING
Demand Mgmt
APS
EDI /
WEB
Enterprise Network
LABOR
MANAGEMENT
WMS
YARD
MANAGEMENT
Receiving Storage
Inventory
Mgmt
Order
Process
Picking
Replen
TMS
Staging Shipping
Loading
Lo c a l Ar e a N e t w o r k
Customers
Suppliers
Carriers
Task
Mgmt
WMS History
WMS Functions
Receiving
Putaway
Blind
ASN/EDI
Conventional or Automatic
Dedicated, Random or Hybrid
Location Selection: System or Operator
Put Confirmation
WMS Differentiators
Cartonization
Cycle Counting
Replenishment &
Consolidation
Task Assignment &
Monitoring
Reverse Logistics
Scalability & Configurability
Upgrade Support
WMS Setup
Product Files
Location Files
Descriptions
Dimensions
Units of Measure
Bills of Material
Substitutions
Numbering / Sequencing
Dimensions / Capacity
Equipment Files
Employee Files
Workload Management
Equipment Profiles
Material Profiles
Location Profiles
Labor Standards
Workload Management
TASK
TASK ALLOCATION
ALLOCATION
New Tasks
2137
RFDC
9873
4532
5471
Job Completions
Work Requests
RFDC
Priority
Priority
Operator
Operator Authorizations
Authorizations
Equipment
Equipment Type
Type
Current
Current Location
Location
1234 3679
Tasks in Memory
Task Manager
Work Queue
Task
RFDC Link
Conveyor
Sortation
Palletizer
AGVs
Pick (Pack)-To-Light
Carousel
AS/RS
Systems Interfaces
Purchasing
Order Management
MRP / MES
Labor Standards / LMS
Load Planning
Freight Rating / TMS
Slotting
Receiving
CARRIER SCHEDULING
Receiving
Operator Assigned to Receiving
Bar Coded Pallet ID (Scan or Key-Enter)
(Verify Product, Quantity & Condition)
RFDC
Stage
Crossdock
QC Move
Putaway
WMS
RFDC
Reverse Logistics
HOLIDAYS 2000
eSales:
$6 Billion
Returns:
$900 Million
Source: BizRate.com
Warehouse
Wasteland or
Competitive
Edge?
Location Selection
Override
Location
Confirmation
Crossdocking
Relocation
Consolidation
RFDC
WMS
Destination
Storage
Crossdock
Quality
Returns
Other
Validate Location
Check
Resolve Demand
Exceptionsfor
Product
Issue Drop Instruction
-
- -Issue
- - - - - -Move
- - - - - -Task
-------- Update Inventory
Issue Next Task
RFDC
Confirm Drop
Await Next Task
Inventory Management
Catch Weighing
Full Physicals
Replenishment
Pick Planning
Picking
Operator Assigned to Picking
Ready for Next Pick Task
RFDC
Move to Location
Scan Location Bar Code
WMS
Validate Location
Issue Pick
------------------ Validate Item / Quantity
Resolve Exceptions
Update Inventory
------------------ Issue Next Pick
RFDC
% TOTAL COST
Computer
RFDC
24
Hardware Subtotal
39
WMS License
WMS Enhancements
10
Host Interface
Software Subtotal
28
Location Labels
21
Implementation Subtotal
33
WMS Benefits
Damage/Shrinkage
Lost stock
Safety stock
Search times and
deadheading
Paperwork
Human error
Physical inventory taking
Labor, equipment and utility
costs
Courier/Delivery costs
Outside warehousing
WMS Justification
Direct Labor
Pre-receiving
Receiving
Returns
Putaway
Replenishment
Pallet picking
Case/Piece picking
Value-added processing
Shipping
Overtime
Indirect Labor
Floor supervision
Expeditors
Inventory control
Training
Overtime
Other
Administration
Shipment planning
Inventory management
Traffic
Overtime
Other
WMS Justification
Space utilization
Transportation
Expedited delivery
Reduced paperwork
Reduced operating costs
Damage
Shrinkage
Perishable loss reduction
Storage/picking/shipping
errors
Physical inventory costs
Intangible Savings
WMS Benchmarking
Order Fulfillment
Inventory Management
Warehouse Productivity
Transportation Performance
On-time Delivery
Order Fill Rate
Order Accuracy
Line Accuracy
Order Cycle Time
Perfect Order Completion Percentage
Inventory Accuracy
Damaged Inventory
Days On Hand
Storage Utilization
Dock to Stock Time
Inventory Visibility
On-time Deliveries
Damage
Demurrage Cost Percentage
Assessorials Cost Percentage
Missed Appointments Percentage
Freight Bill Accuracy
Cost per Order
Cost as % of Sales
by SKU, quantity, lot number, serial number and shelf life by location
Select the best operators and equipment for tasks based upon
proximity, skill sets and priority
Task operators to immediately store or cross-dock receipts
WMS Trends