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Ligthweigth Concrete Method (Precast)
Ligthweigth Concrete Method (Precast)
Ligthweigth Concrete Method (Precast)
Concrete
LIGTHWEIGTH CONCRETE METHOD
(LCM)
ALSO KNOWN AS :
AERATED LIGHTWEIGHT
CONCRETE
What is Lightweight
Concrete Method?
It Is a lightweight concrete made with a
combination of cement, water , sand and
foam.
A foam generator is
require to make foam.
Densities of lightweight
concrete is determine by
the amount of foam and
cement combinations.
Rapid and Economical
production
Hundreds of m3 can be
produce daily by using
ready-mix trucks easily
available.
Ease of placement due
to its rapid flowing and
lightness
No compaction is
needed and it is self-
leveling.
Type of mixer suitable for
production of foam concrete
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Ordinary cement brick
weight
Compare to foam concrete
bricksCement bricks 2.8kg
Thermal insulation
Thermal insulation
Foam concrete with a density of 1200 kg/m3, for instance,
can produce a monolithic wall 5 times thinner and require
10 times lesser raw material (by weight) and possesses 5
times superior insulation properties compared to that of
conventional concrete. The amplitude-ratio and phase-
displacement of a 15 cm thick wall with a density of 1100
kg/m3 causes the outside temperature of a building to take
between 10-12 hours to reach inside. Such a duration,
which is much longer than that of conventional concrete
wall, results in the foam concrete being naturally air-
conditioning.
Conv. Gantry Crane and Gantry Rail
Wire Sling - Lifting
Transfer Beam
Black Steel Pipe Ø 1¼
5m
Webbing Sling
Portal
I Beam 150
Precast Panel
10.25 m
Portal Gantry
Portal Pondation
45.25 m
Fire Rating
Fire rating
In 1100 kg/m3 density
LCM, a 13 to 14 cm
thick wall has a fire
endurance of 5 hours.
The same degree of
endurance is achievable
with a 400 kg/m3
density LCM of only l0
cm thick. LCM is non-
combustible and the air-
embedded in LCM
attributes to the high
fire-rating.
Excellent heat insulation
Compressive Strength Test
For manufacturing sector :
Blocks & Panels
Blocks cast to any require size
and density at factory and than
cut at site
Precast Panel
BRC or Wire mesh
Reinforcement
Roof Deck Heat / Sound
Insulation
TRENCH RE-INSTATEMENT
Fiber-optic / Pipe
protection
Mortar mixed with foam
PRECAST
EXTERNAL WALL
( FACADE )
Foam Concrete Pouring
Steping of pouring foam
concrete
Panel ready to surface
finishes
Panel ready to delivers
Panel ready to install
Panel already installed
Elevation & Cross Section
1 2 3
OPENING OPENING
POTONGAN 5
Height m
2.800
Thick m
0.080
Opening m2
2.375
Lindtel m3
0.045
Nett area m2
11.835