CONDITION MONITORING

STATE OF THE ART IN

NUCLEAR & NO
NUCLEAR INDUSTRY

INDEX
Predictive Maintenance & Supervision Stages
Condition Monitoring / Condition Based Maintenance
Computer Maintenance Management System
(CMMS)
Software techniques
Applications connectivity
Applications

1.
2.
3.
4.
5.
6.
1.
2.

NPP REACTOR COOLANT PUMP

GAS TURBINE

SUPERVISION STAGES
FAILURE DETECTION
DIAGNOSTICS
RECONFIGURATION
CONTROL

PROCESS

Inteligencia artificial para la deteccin y el diagnstico de fallos

Joaqun Melmdez / Joan Colomer (Universitat de Girona)

CONDITION MONITORING SYSTEM (CMS)

CONDITION BASED MAINTENANCE (CBM)
CONDITION MONITORING SYSTEM
Impressions
(human senses)
Maintenance
operators

Vibration monitors
I&C channels
Electrical
consumption

Chemical
analysis
Others

Thermograph

CONDITION BASED MAINTENANCE

DECISIONS
MAINTENANCE MANAGEMENT

Cumulated
Experience

COMPUTER MAINTENANCE
MANAGEMENT SYSTEM (CMMS)
CONDITION MONITORING

- Store data
- Data management
- Experience database

CMMS
- Trends
- Analysis
- Alerts

Cumulated
Experience
DECISIONS
MAINTENANCE MANAGEMENT

SOFTWARE TECHNIQUES
Data Acquisition, Store & Management
- Filtering
- Statistics
- Transforms (FFT, SFT)
Signals Generation
- Threshold
- Trend evolution
Data Analysis
- ...
TECHNIQUES
- Neural networks
INTEGRATION
- Fuzzy logic
- Signed Direct Graph
- Causal analysis
- Case Based Reasoning (CBR)
- Record
APPLICATIONS
- Reload
CONNECTIVITY
- Reuse
- Revision

- ...

TECHNIQUES INTEGRATION FOR

FAILURE DETECTION & DIAGNOSTICS
DB management

Physical Process

Information
ON LINE:
- Data Acquisition System
(Instrumentation,
Measures, Controllers)

- Continuous
- Discrete
(event driven)

OFF LINE:
- Modelling (process
representation, relations,...)
- Experience (expertise,
rules, ...)
- Learning
- History

- Hybrid

Actions

Supervisory
System
Data Bases
Data Bases
Numeric
Qualitative
Numeric
Qualitative
variables
variables
variables
variables
Models
Models
Knowledge
Knowledge
Bases
Bases

Alarm
Alarm
generation
generation
Fault
Fault
detection
detection
Diagnosis
Diagnosis
Reconfiguration
Reconfiguration

Numeric
Processing
Abstraction Tools
Modelling
Facilities
Knowledge
Representation
facilities
Knowledge
Processing
facilities
Uncertainty
treatment
Monitoring
Alarm Generation
and management
Decision support
User Interfaces
...

Inteligencia artificial para la deteccin y el diagnstico de fallos

Joaqun Melmdez / Joan Colomer (Universitat de Girona)

APPLICATIONS CONNECTIVITY

* RM&D: Remote Monitoring & Diagnostic

EXAMPLE 1.
NPP Reactor Coolant Pump
Controlled Bleed-off Flow
Controlled Bleed-off
Pressure
Controlled Bleed-of
Temperature
Seal Cooler 1 Inlet
Pressure
Seal Cooler 1 Inlet
Temperature
Seal Cooler 2 Inlet
Pressure
Seal Cooler 2 Inlet
Temperature
RCP Discharge Pressure
HP Cooler Inlet

EXAMPLE 2.
Gas Turbine

END

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