SAP Repetitive Manufacturing

Master Data
Create a material with a production version
In the material master record, flag the Repetitive manufacturing indicator and
select a repetitive manufacturing profile that allows make-to-stock production.
Create a product cost collector (for make-to-stock production)
Carry out an MRP run for the material to be produced.
Access the pull list to calculate the missing parts for the components at the
production line, and to create the appropriate replenishment elements
When the product is finished, Carry out the back flush. Back flushing includes
posting the goods receipt for the product, the goods issue for the components
and, if necessary, actual production times. The system posts the actual costs
to the product cost collector, reduces the planned orders and updates the
statistics.

SAP Production Planning Process flow in Repetitive Manufacturing

(Automotive Industry)
Planning

Planned
Order
creation
with
schedulin
g
agreemen
t

Shop-floor
control
Material Pull list
with reference to
planned order
MF60

Stores/Warehous
e

Quality

Confirmation Of
transfer order
LT12

Confirmation of
planned order
MFBF
Automatic back
flush of raw
material

Material cost
and Activity cost
for the
confirmed
Quantity is
Updated

Automatic Goods
Receipt of the
Finished Goods

Inspection lot
created against
Process Order

SAP Production Planning Process flow in pharmaceutical

Planning

Planne
d Order
MD04

Process Order

Shop-floor
control
Batch
Determination
for Components
YCOR2
Assign
Production
Scheduler &
Batch for Process
Order
YCOR2

Stores/Warehous
e

Quality

Goods Issue
against Process
Order
MB1A

Approve and
Release Process
Order
YCOR2
Phase wise
confirmation
against Process
order
COR6
Automatic GR
with final phase

confirmation
COR6

Inspection lot
created against
Process Order