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How Does Wilkerson's Existing Cost System Operate? Develop A Diagram To Show How Costs Flow From Factory Expense Accounts To Products
How Does Wilkerson's Existing Cost System Operate? Develop A Diagram To Show How Costs Flow From Factory Expense Accounts To Products
How Does Wilkerson's Existing Cost System Operate? Develop A Diagram To Show How Costs Flow From Factory Expense Accounts To Products
Model
3. How does Wilkersons existing cost system operate? Develop a diagram to
show how costs flow from factory expense accounts to products.
The approach to this question was to:
Illustrate a process flow diagram of the current system
Show how cost assignments are calculated in the current system
1) Currently, direct
labour costs were used
to assume
manufacturing
overheads (MOH) i.e. if
direct labour increases,
so does manufacturing
overhead. This cost
assignment process
therefore does not
reflect the real costs
incurred as opposed to
when all the different
activities are taken into
account. For example,
the machine related
Production
Department
Valves
Pumps
Flow
Controller
s
MOH Cost
Assignment
($30)
MOH Cost
Assignment
($37.50)
MOH Cost
Assignment
($30)
Finished
Products
Selling,
General &
Administrative
Expenses
2) This is therefore
the incorrect cost
allocation; e.g. for
flow controllers
where direct labour
per unit is $10 (the
lowest out of all
products), they
assume
manufacturing
overhead per unit
is $30 (300% x
$10) (see next
slide for
breakdown).
Cost
Assignment
(Pump)
Cost
Assignment
(Flow
Controllers)
Units
Produced:
7,500
Units
Produced:
12,500
Units
Produced:
4,000
Direct
Labour per
unit ($10)
Direct
Material per
unit ($16)
$75,000
$120,000
x 300%
Manufacturi
ng
Overhead
per unit
($30)
$225,00
0
Direct
Labour per
unit
($12.50)
Direct
Material per
unit ($20)
$156,250 $250,000
x 300%
Manufacturi
ng
Overhead
per unit
($37.50)
$468,75
0
Direct
Labour per
unit ($10)
Direct
Material per
unit ($22)
$40,000
$88,000
Manufacturi
ng
Overhead
per unit
($30)
$120,00
0
x 300%
In the current system, direct labour, direct material, and MOH are calculated by taking the number of
units produced and multiplying it by cost per unit. MOH per unit is calculated by assuming 300% of
direct labour per unit.
Product
Valves
Pumps
Flow
Controlle
rs
Total
No. of Units
12500
4000
24000
Direct Labor
7500
$75,000
$156,250
$40,000
$271,250
Direct Material
$120,000
$250,000
$88,000
$458,000
$195,000
$406,250
$128,000
$729,250
Overhead Costs
(300% of DL)
$225,000
$468,750
$120,000
$813,750
Total Cost
Allocation
$420,000
$875,000
$248,000
$1,543,000