Recovered PowerPoint 1

Safety Manager
Introduction on
Safety Instrumented Systems
(SIS)
Module 1.1.1.1 R130
Safety Manager Introduction on SIS

Module Description:
This training module is a part of the Overview section of the training
courses for Safety Manager. It will give an introduction on
Safety Instrumented Systems.
Safety Manager
Content Owner:
Last Modified: March, 2008
Honeywell Confidential and Proprietary
Process Solutions
Safety Management Systems

Module Description:
This training module is a part of the Overview section of the training
courses for Safety Manager. It will give an introduction on
Safety Instrumented Systems.
Job Importance:
This module is important for almost all jobs related to Safety
Manager; e.g. Planning & Design, Installation & Upgrades,
Engineering, Operations and Troubleshooting & Maintenance.
Safety Manager
Content Owner:
Process Solutions
Learning Objectives:
1. What is a Safety Instrumented System?
Safety Manager
Content Owner:
Process Solutions

2. What are the different types of SIS?
Safety Manager
Content Owner:
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3. What is Honeywells SIS?
Safety Manager
Content Owner:
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Safety Manager
Content Owner:
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4 weeks of process industry accidents
September 12 Explosion at Texas Glue Manufacturer Injures Seven

September 8 Fire at an ExxonMobil Pipeline in Texas Kills One
September 7 Fire at Philadelphia Refinery Injures Two
September 6 Natural Gas Well Fire in Southeastern Hungary
September 3 U.S. Fireworks Plant in Missouri Kills Plant Owner
August 31 Fire at Philadelphia Area Sunoco Plant
August 31 Chemical Reaction in Zeon Technologies 55-Gallon Drum forces
Area Evacuation
August 24 $ 2 Million Fine, Criminal Charges for Premcor Inc.
August 21 Prudhoe Bay Oil Processing Center Spill Fully Contained
August 21 Fire and Explosion at Year Old Heartland Grain Fuels Ethanol
August 20 Acid Spill at Las Vegas Resort Injures 14, 7 Sent to Hospital
August 19 Natural Gas Pipeline Near Carlsbad, NM Kills 12
August 19 Fire Burns Dozens of Buildings at U.S. Army Ammunition Plant
Source: www.acusafe.com
Safety Manager
Content Owner:
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High Level
process parameter
Low Level
Normal behavior
Time
Safety Manager
Content Owner:
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Operator Action
High Alarm Level

High Level
process parameter
Low Level
Normal behavior
Time
Safety Manager
Content Owner:
Process Solutions
SIS controlled
Mechanical Shutdown Action

Trip Level
Emergency Shutdown Action
Operator Action
High Alarm Level

High Level
process parameter
Low Level
Normal behavior
Time
Safety Manager
Content Owner:
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Boom!
SIS controlled
Mechanical Shutdown Action

Trip Level
Emergency Shutdown Action
Operator Action
High Alarm Level

High Level
process parameter
Low Level
Normal behavior
Time
Safety Manager
Content Owner:
Process Solutions

Layers of Protection Model
COMMUNITY EMERGENCY RESPONSE
PLANT EMERGENCY RESPONSE
PHYSICAL PROTECTION (DIKES)
PHYSICAL PROTECTION (RELIEF DEVICES)
AUTOMATIC ACTION SIS OR ESD
CRITICAL ALARMS, OPERATOR
SUPERVISION, AND MANUAL INTERVENTION
BASIC CONTROLS, PROCESS ALARMS,
AND OPERATOR SUPERVISION
PROCESS
DESIGN
LAH
1
Safety Manager
Content Owner:
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Safety Instrumented System
Level_01
Logic Solver
Valve_01
L1
CPU
L2
Level_02
Safety Manager
Content Owner:
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Safety Manager
Content Owner:
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Technologies applied during the last 40 years
Electromechanical based technology
Replacement of hydraulic and pneumatic

operating equipment
Safety Manager
Content Owner:
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operating equipment
Electronic (solid state) technology
Replacement of relay based logic solvers
Safety Manager
Content Owner:
Process Solutions


operating equipment
Electronic (solid state) technology
Replacement of relay based logic solvers
Programmable electronic technology
Replacement of solid state logic solvers
Safety Manager
Content Owner:
Process Solutions

Types and names of SIS:
Emergency Shut-down Systems (ESD)
Fire & Gas Systems (F&G)
Instrumented Protective Systems (IPS)
Safety Interlocks
Safety Related Systems
Burner Management Systems (BMS)
HI(P)PS
Safety Manager
Content Owner:
Process Solutions
Safety Manager
Content Owner:
Process Solutions
Wildevuur
1975
1980
Redundant Standard PLCs
Relay-based technology
Safety Manager
Content Owner:
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Pepperl & Fuchs

1984
Wildevuur
1975
1980
Develop logic solver based on

Diagnostics
Safety Manager
Content Owner:
Process Solutions
TV approved
Pepperl & Fuchs

1984
Wildevuur
1975
1980
1987
First FSC ordered
Develop SIS based on

Diagnostics
Safety Manager
Content Owner:
Process Solutions
TV approved
Honeywell
1994
Pepperl & Fuchs

1984
Wildevuur
1975
1980
1987
First FSC ordered

Diagnostics
Safety Manager
Content Owner:
Process Solutions

TV approved
TV approved
Safety Manager
2004
First Safety Manager
ordered
Honeywell
1994
Pepperl & Fuchs

1984
Wildevuur
1975
1980
1987
First FSC ordered

Diagnostics
Safety Manager
Content Owner:
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Summary
Safety Manager
Content Owner:
Process Solutions
Summary:
1. Safety Instrumented System:
Sensing elements, a logic solver and actuating elements;
Ensure that the process situation is safe.
Safety Manager
Content Owner:
Process Solutions
Summary:
1. Safety Instrumented System:
Sensing elements, a logic solver and actuating elements;
Ensure that the process situation is safe.
Electromechanical, Electronic, Programmable Electronic;
ESD, F&G, BMS .
Safety Manager
Content Owner:
Process Solutions
Summary:
FSC
Safety Manager
Safety Manager
Content Owner:
Process Solutions
Test Questions
Safety Manager
Content Owner:
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Question 1:
What does a SIS typically comprise?
a) Fire & Gas sensors;
b) Level switches and solenoid valves;
c) Sensing elements, logic solver and actuating elements;
d) None of the above.
Safety Manager
Content Owner:
Process Solutions

Question 2:
Which SIS was introduced by Honeywell in 2004?
a) FSC;
b) Experion PKS;
c) Logic Manager;
d) Safety Manager.
Safety Manager
Content Owner:
Process Solutions

Question 3:
Is the SIS the only protection layer for a process?
a) Yes;
b) No, an operator is also available;
c) No, there is also a Basic Process Control system;
d) No, the Layer of Protection model contains several layers.
Safety Manager
Content Owner:
Process Solutions

Question 4:
Select some typical examples of SIS names?
a) BPCS, F&G , IPS.
b) DCS, ESD, F&G.
c) BPCS, DCS & C&E.
d) ESD, F&G, BMS.
Safety Manager
Content Owner:
Process Solutions

Question 5:
Which SIS was first sold in 1987?
a) Safety Manager;
b) FSC;
c) TDC-3000;
d) Scan-3000.
Safety Manager
Content Owner:
Process Solutions
Thank you for your time and attention!
Safety Manager
Content Owner:
Process Solutions

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Safety Manager

Safety Manager Introduction on SIS

Honeywell Confidential and Proprietary

Safety Manager Introduction on SIS

Honeywell Confidential and Proprietary

Safety Manager Introduction on SIS

1. What is a Safety Instrumented System?

Honeywell Confidential and Proprietary

Safety Manager Introduction on SIS

1. What is a Safety Instrumented System?

Honeywell Confidential and Proprietary

Safety Manager Introduction on SIS

1. What is a Safety Instrumented System?

Honeywell Confidential and Proprietary

Safety Manager Introduction on SIS

1. What is a Safety Instrumented System?

Honeywell Confidential and Proprietary

Safety Manager Introduction on SIS

September 12 Explosion at Texas Glue Manufacturer Injures Seven

Honeywell Confidential and Proprietary

Safety Manager Introduction on SIS

Honeywell Confidential and Proprietary

Safety Manager Introduction on SIS

High Alarm Level

Honeywell Confidential and Proprietary

Safety Manager Introduction on SIS

Mechanical Shutdown Action

Emergency Shutdown Action

High Alarm Level

Honeywell Confidential and Proprietary

Safety Manager Introduction on SIS

Mechanical Shutdown Action

Emergency Shutdown Action

High Alarm Level

Honeywell Confidential and Proprietary

Safety Manager Introduction on SIS

Honeywell Confidential and Proprietary

Safety Manager Introduction on SIS

Honeywell Confidential and Proprietary

Safety Manager Introduction on SIS

2. What are the different types of SIS?

Honeywell Confidential and Proprietary

Safety Manager Introduction on SIS

Electromechanical based technology

Replacement of hydraulic and pneumatic

Honeywell Confidential and Proprietary

Safety Manager Introduction on SIS

Electromechanical based technology

Replacement of hydraulic and pneumatic

Electronic (solid state) technology

Replacement of relay based logic solvers

Honeywell Confidential and Proprietary

Safety Manager Introduction on SIS

Electromechanical based technology

Replacement of hydraulic and pneumatic

Electronic (solid state) technology

Replacement of relay based logic solvers

Programmable electronic technology

Replacement of solid state logic solvers

Honeywell Confidential and Proprietary

Safety Manager Introduction on SIS

Honeywell Confidential and Proprietary