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Value Engineering in The Lean Environment!
Value Engineering in The Lean Environment!
Value Engineering
Workshop
6 8 February 2007
2
Distribution Statement A: Approved for public release; distribution unlimited.
Why
How
Obsolescence
Study
Health Analysis
& Assessment
Cost
Modeling
Technology
Trending
Problem
Identification
(Sustainment
Need)
Parts
Data
Sustainment
Plan
Vendor Interviews,
Component Availability
Software, Inventory,
Service Life and Systems
Population
Industry
Standards
Groups, Market
Study Reports
Field Failure
Analysis
Trending
Customer
Communication,
Logistical RM&A
Data Bases
Parts
Derating
Structural, Thermal,
& Material Analysis
Reliability
Analysis
3
Distribution Statement A: Approved for public release; distribution unlimited.
Need to Predict
Sustainment
Requirements
How
Trade, Market
&
Requirements
Study
Technology
Solution
Engineering
Solution
Form Fit
Function
Redesign
BCA
Analysis of
Alternatives
Trade,
Market, &
Requirements
Study
Technology
Solution
Redesign
Sustainment
Work
Assessment
Teams
Reverse
Engineer
Life of Type
or Bridge
Buy
Logistical
Solution
Alternative
Substitution
Component
Analysis
4
Distribution Statement A: Approved for public release; distribution unlimited.
Problem ID
(Sustainment
Need)
Breakthroughs
The ability to identify functions and the
application to the Value Stream Analysis
Credible definition of Sustainment
Engineering
Gaps in sustainment analysis consisting of
Reliability Analysis and Sustainment
Planning
Identification of disconnection between
capabilities within the Organization
6
Distribution Statement A: Approved for public release; distribution unlimited.
Next Steps
7
Distribution Statement A: Approved for public release; distribution unlimited.
Cost Drivers
April 2002 thru March 2003
Item Name
% Total
Failures
% Total
Populatio
n
Qty
Unit $
Total $
Output TWT
39
2.6
342
$4258
$1341.7K
HVDU
5.3
41
$4645
$299.2K
HVPS
6.8
53
$4466
$267.0K
RF Mod B2
0.9
49
$4719
$173.5K
Tape Drive
10.3
17
$3481
$129.6K
RF Mod B3
0.2
26
$3459
$87.9K
$14504
$76.0K
RFMU
RF Switch (2x32)
4.1
15
$4879
$72.1K
2.2
$14571
$42.9K
Other
27
1280
$930.6K
1832
$3420.5K
$41.7K
Reliability Drivers
April 2002 thru March 2003
Item Name
%CA of Total
CAs
MTBF
HVDU
76
10,000
Tape Drive
17
13,000
HV Relay Control
19
21,000
Pump Motor
24,000
Keyboard
31,000
44,000
865
970
System Level
Totals
10
Distribution Statement A: Approved for public release; distribution unlimited.
Supportability Drivers
April 2002 thru March 2003
System Level Ao = 0.67 (Last 12 Months)
Item Name
NL
MLT
Tot Log
* Output TWT
145
250
35,862
73
0.674
HVDU
19
310
6,580
53
0.673
HV Relay Control
14
290
4,044
82
0.671
HVPS
12
260
3,124
24
0.671
Tape Drive
340
2,414
41
0.675
System Level
Totals
533
530
183,489
62
11
Distribution Statement A: Approved for public release; distribution unlimited.
Maintenance Drivers
April 2002 thru March 2003
Item Name
% of Total Hrs
CA
MTTR
TOT CM
(Hrs)
HVDU
13
76
6.0
457.9
HVPS
10
65
5.8
376.2
* Output TWT
200
1.0
198.5
Tape Drive
17
7.5
128.2
Output TWT
30
3.1
92.3
Other
65
865
11.0
3609.3
12
Distribution Statement A: Approved for public release; distribution unlimited.
Traveling Wave
Tube
TWT
14
Distribution Statement A: Approved for public release; distribution unlimited.
Together
Value Engineering and Lean
Produce Synergy!
15
Distribution Statement A: Approved for public release; distribution unlimited.