Professional Documents
Culture Documents
Ch01
Ch01
Sections:
1. Production Systems
2. Automation in Production Systems
3. Manual Labor in Production Systems
4. Automation Principles and Strategies
2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights
5.
Organization
of theisBook
reserved.
This material
protected under all copyright laws as
they currently exist.
No portion of this material may be reproduced, in any form or by
any means, without permission in writing from the publisher. For
the exclusive use of adopters of the book
Automation, Production Systems, and Computer-Integrated
Manufacturing, Third Edition, by Mikell P. Groover. 1
2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights
reserved. This material is protected under all copyright laws as
they currently exist.
No portion of this material may be reproduced, in any form or by
any means, without permission in writing from the publisher. For
the exclusive use of adopters of the book
Automation, Production Systems, and Computer-Integrated
Manufacturing, Third Edition, by Mikell P. Groover. 6
Manufacturing Systems
Three categories in terms of the human participation in
the processes performed by the manufacturing system:
1. Manual work systems - a worker performing one or
more tasks without the aid of powered tools, but
sometimes using hand tools
2. Worker-machine
- a Saddle
workerRiver,
operating
2008
Pearson Education,systems
Inc., Upper
NJ. All rights
powered
equipment
reserved.
This material
is protected under all copyright laws as
Automated
they3.currently
exist. systems - a process performed by a
machine
participation
human
No portion
of thiswithout
materialdirect
may be
reproduced, of
in aany
form or by
any means, without permission in writing from the publisher. For
the exclusive use of adopters of the book
Automation, Production Systems, and Computer-Integrated
Manufacturing, Third Edition, by Mikell P. Groover. 8
2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights
reserved. This material is protected under all copyright laws as
they currently exist.
No portion of this material may be reproduced, in any form or by
any means, without permission in writing from the publisher. For
the exclusive use of adopters of the book
Automation, Production Systems, and Computer-Integrated
Manufacturing, Third Edition, by Mikell P. Groover. 9
Worker-Machine System
Fig. 1.2 (b)
2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights
reserved. This material is protected under all copyright laws as
they currently exist.
No portion of this material may be reproduced, in any form or by
any means, without permission in writing from the publisher. For
the exclusive use of adopters of the book
Automation, Production Systems, and Computer-Integrated
Manufacturing, Third Edition, by Mikell P. Groover. 10
Automated System
Fig. 1.2. (c)
2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights
reserved. This material is protected under all copyright laws as
they currently exist.
No portion of this material may be reproduced, in any form or by
any means, without permission in writing from the publisher. For
the exclusive use of adopters of the book
Automation, Production Systems, and Computer-Integrated
Manufacturing, Third Edition, by Mikell P. Groover. 11
2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights
reserved. This material is protected under all copyright laws as
they currently exist.
No portion of this material may be reproduced, in any form or by
any means, without permission in writing from the publisher. For
the exclusive use of adopters of the book
Automation, Production Systems, and Computer-Integrated
Manufacturing, Third Edition, by Mikell P. Groover. 13
2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights
reserved. This material is protected under all copyright laws as
they currently exist.
No portion of this material may be reproduced, in any form or by
any means, without permission in writing from the publisher. For
the exclusive use of adopters of the book
Automation, Production Systems, and Computer-Integrated
Manufacturing, Third Edition, by Mikell P. Groover. 15
Fixed Automation
A manufacturing system in which the sequence of
processing (or assembly) operations is fixed by the
equipment configuration
Typical features:
Suited to high production quantities
2008
Education, Inc.,
Upper Saddle River, NJ.
All rights
HighPearson
initial investment
for custom-engineered
equipment
reserved.
This material
is protected under all copyright laws as
High production
rates
they currently exist.
Relatively inflexible in accommodating product variety
No portion of this material may be reproduced, in any form or by
any means, without permission in writing from the publisher. For
the exclusive use of adopters of the book
Automation, Production Systems, and Computer-Integrated
Manufacturing, Third Edition, by Mikell P. Groover. 18
Programmable Automation
A manufacturing system designed with the capability
to change the sequence of operations to
accommodate different product configurations
Typical features:
High investment in general purpose equipment
Lower
production
rates
fixed
automation
2008
Pearson
Education,
Inc.,than
Upper
Saddle
River, NJ. All rights
Flexibility
to deal is
with
variations
reserved.
This material
protected
underand
all changes
copyright in
laws as
product configuration
they currently
exist.
Most suitable
for batch
Noportion
of this material
mayproduction
be reproduced, in any form or by
any means,
without
permission
writing must
from the
Physical
setup
and part in
program
be publisher.
changed For
the exclusive
betweenuse
jobs
of adopters
(batches)
of the book
Automation, Production Systems, and Computer-Integrated
Manufacturing, Third Edition, by Mikell P. Groover. 19
Flexible Automation
An extension of programmable automation in which the
system is capable of changing over from one job to the
next with no lost time between jobs
Typical features:
High investment for custom-engineered system
2008
Pearson Education,
Inc.,
Upper Saddle
River,
NJ. All rights
Continuous
production
of variable
mixes
of products
reserved.
Thisproduction
material is rates
protected under all copyright laws as
Medium
they currently exist.
Flexibility to deal with soft product variety
No portion of this material may be reproduced, in any form or by
any means, without permission in writing from the publisher. For
the exclusive use of adopters of the book
Automation, Production Systems, and Computer-Integrated
Manufacturing, Third Edition, by Mikell P. Groover. 20
2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights
reserved. This material is protected under all copyright laws as
they currently exist.
No portion of this material may be reproduced, in any form or by
any means, without permission in writing from the publisher. For
the exclusive use of adopters of the book
Automation, Production Systems, and Computer-Integrated
Manufacturing, Third Edition, by Mikell P. Groover. 21
2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights
reserved. This material is protected under all copyright laws as
they currently exist.
No portion of this material may be reproduced, in any form or by
any means, without permission in writing from the publisher. For
the exclusive use of adopters of the book
Automation, Production Systems, and Computer-Integrated
Manufacturing, Third Edition, by Mikell P. Groover. 27
U.S.A Principle
1. Understand the existing process
Input/output analysis
Value chain analysis
Charting techniques and mathematical modeling
2. Simplify the process
2008
Education,
Inc., Upper
River, NJ. All rights
Pearson
Reduce
unnecessary
stepsSaddle
and moves
reserved. This material is protected under all copyright laws as
3. Automate the process
they currently exist.
Ten
automation
and production
No portion
of strategies
this materialfor
may
be reproduced,
in any form or by
systems
any means,
without permission in writing from the publisher. For
Automation
the exclusive
use of adopters
of the
book
migration
strategy
Automation, Production Systems, and Computer-Integrated
Manufacturing, Third Edition, by Mikell P. Groover. 28
Automation
Migration
Strategy
2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights
reserved. This material is protected under all copyright laws as
they currently exist.
No portion of this material may be reproduced, in any form or by
any means, without permission in writing from the publisher. For
the exclusive use of adopters of the book
Automation, Production Systems, and Computer-Integrated
Manufacturing, Third Edition, by Mikell P. Groover. 31
2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights
reserved. This material is protected under all copyright laws as
they currently exist.
No portion of this material may be reproduced, in any form or by
any means, without permission in writing from the publisher. For
the exclusive use of adopters of the book
Automation, Production Systems, and Computer-Integrated
Manufacturing, Third Edition, by Mikell P. Groover. 33