Hollow Rivets

Paku Keling Berongga

Adimas Aprilio Hardinanto 1206262645
Foreman Lois A.nainggolan 1206261384
Ihsan Aviangga Putra
0906636472
Muhammad Azka Fariky 1206229622
Nabila Mahardiana Setiawan Putri 1206201795
Reza Mohammad Aditya 1206222793

How does Hollow Rivet look a

like?

Hollow Rivets
FUNCTION

KEGUNAAN

To fasten, join, or hold

two or more materials
together.

Sebagai penyambung
dari sepasang atau
bahkan lebih
material.

The Application of
HollowRivet

The Usage of Rivet

PMT

Component Materials
of Hollow Rivet

Hollow Rivets
COMPONENT

Aluminum
Brass
Copper
Low Carbon Steel
Steel or
Stainless Steel
Silver alloy

BAHAN

Alumunium
Kuningan
Tembaga
Baja berkarbon
rendah
Baja atau Baja
tahan karat
Campuran perak

COMPONENTS PRICE
Steel
Steel

world price is US$ 690-720 per tonne in January 2012.

In 2012, the price of steel in Indonesia is US$ 7,38 billion or Rp 66,4 trillion.

Brass Scrap
In

2011, Brass scrap prices which were ruling at $4900 per tonne until $5300.

Aluminum
Aluminum

on the London Metal Exchange worth as US$ 1.800 until US$ 1.900

per tonne.

Copper
Coppers

price on the London Metal Exchange is $8,234.75 per tonne.

Silver
The

price of silver is about $31.35 per ounce.

Properties of Steel
Properties
Density (1000 kg/m3)

Carbon
Steels
7.85

Alloy
Steels
7.85

Stainless
Steels
7.75-8.1

Elastic Modulus (GPa)

190-210

190-210

190-210

Poisson's Ratio

0.27-0.3

0.27-0.3

0.27-0.3

Thermal Expansion (106

/K)
Melting Point (C)

11-16.6

9.0-15

9.0-20.7

Thermal Conductivity
(W/m-K)
Specific Heat (J/kg-K)

24.3-65.2

26-48.6

11.2-36.7

450-2081

452-1499

420-500

Electrical Resistivity (109

W-m)
Tensile Strength (MPa)

130-1250

210-1251

75.7-1020

276-1882

758-1882

515-827

Yield Strength (MPa)

186-758

366-1793

207-552

Percent Elongation (%)

10-32

4-31

12-40

Hardness (Brinell

86-388

149-627

137-595

1371-1454

Properties of Silver
Phase Solid
Relative density:

10.5

Hardness:

3.25 on Mohs scale

Malleability:

High

Ductility:

High

Electrical conductivity:

Highest known

Thermal conductivity:

Highest known

Melting point:

961.93C

Boiling point:

2212C

Atomic Mass:

107.87

Properties of Aluminum
Phase solid
Density

(near r.t.) 2.70 gcm3

Melting point

933.47K,660.32C,1220.58F

Boiling point

2792K,2519C,4566F

Heat of fusion

10.71 kJmol1

Heat of vaporization

294.0 kJmol1

Molar heat capacity

24.200 Jmol1K1

Properties of Copper
Phase Solid
Chemical Symbol:

Cu

Mineral:
Relative density:

most commonly found

aschalcopyrite
8.96

Hardness:

2.5-3 onMohs scale

Malleability:

High

Ductility:

High

Melting point:

1083C

Atomic Mass:

64

Mechanical Properties of
Brass
MECHANICAL PROPERTIES

METRIC

COMMENTS

Tensile Strength, Ultimate

338 - 469MPa

Tensile Strength, Yield

124 - 310MPa

Depending on temperature

Elongation at Break

53%

in 457.2 mm

Modulus of Elasticity

97GPa

Bulk Modulus

140 GPa

Typical for Steel

Poisson's Ratio

0.31

Calculated

Machinability

100%

UNS C36000 (free-cutting brass) = 100%

Shear Modulus

37 GPa

Thermal Properties of
Brass
THERMAL
PROPERTIES

METRIC

COMMENTS

CTE, linear
250C

20.5m/m-C

from 20-300C (68-570F)

Thermal
Conductivity

115 W/m-K

at 20C (68F)

Melting Point

885 - 900C

Solidus

885C

Liquidus

900C

Manufactur Process Of
Rivet

Manufactur Diagram

Penjelasan Alur Proses

Sebuah logam dilelehkan dan dipadukan (alloyed) dalam tungku pembakaran yang
telah dibakar dengan gas
(ambil contoh aluminium dengan titik lebur 6600C, maka suhu tungku harus di atas
6600C) .
Logam yang telah dilelehkan lalu dialirkan ke dalam tungku lain sebelum proses
pengecoran (casting) yang di mana ketika dialirkan ke dalam tungku , metal ini
mengalami proses filterisasi dan degassed (pemisahan dari gas).
Setelah itu maka didapat batangan paduan logam yang konsentrasinya telah
ditentukan dengan panjang sekitar 120 inch per batang. Batangan tersebut
kemudian dicor dan diberi immediate stress relieve dengan pemanasan 6500F lalu
dimasukkan langsung ke dalam air. Batangan ini lalu dipotong kecil lagi menjadi 10
inch dan dicek menggunakan gelombang ultrasonik untuk mengetahui apakah
terdapat patahan dan kebocoran.
Lalu batangan batangan ini dibubut untuk mendapatkan ukuran diameter yang
dibutuhkan. Untuk membuat rivet bertipe hollow (berongga) yang memiliki lubang
di tengahnya, digunakan proses ekstrusi.

Dalam proses ekstrusi panas (hot extrusion process) metal dipanaskan terebih
dahulu hingga 450-5000C (untuk aluminum alloy) dan 700-800oC (untuk alloy
tembaga)

Techniques Of Extrusion
Forward

Extrusion
to reduce diameter

Reverse

Extrusion
process of making hole

Up

Set
Formed into a particular shape

Cold Forming
Cold forming is an advanced manufacturing
process
that
acurrately
form
complex
components in high speed whereby the
components are shaped at room temperature
without any removal materials.

The process

Look at the video

The Companies
Super Sonic Machinery
Factory : Jl. Industri Mangliawan RT.01 / RW.01 , No : 318 .
Wendit - Malang - Indonesia .
Phone : +62-341-7640515 Fax : +62-341-791645 .
Office : Jl. Tidar Tengah No. 6 . Malang City - Indonesia . Postal
Code : 65146 .
Phone : +62-341-7640515 Fax : +62-341-562493 .
Email : rudy@supersonicmch.com .
MSN : rudyiskandar86@hotmail.com .
Yahoo : rudyiskandar86@yahoo.com .
Google : rudyiskandar86@gmail.com .
References :
http://supersonicmch.wordpress.com/2011/10/29/mesin-paku/

The Companies
PT Unison Indonesia Industrial.
Factory and Office: Jl. Margomulyo 3C Surabaya 60186.
Telepon: (031) 749-8500 (Hunting)
Fax. : (031) 749-8600
Website: www.unison.co.id
E-mail : sales@unison.co.id
References :
http://seputarsurabaya.com/unison-indonesia-industrial-pa
brik-mur-dan-baut.html

The Companies
PT.

Sepanjang Baut Sejahtera

Jl. Dumar Industri 10 Surabaya
60182, Indonesia.
Phone+62-31-7490860Fax+62-317490885Email
marketing@spjbaut.com for
marketing inquiries.
company@spjbaut.com for other
inquiries.

Source
Link Data
http://www.coldform.co.uk/cold.php
http://www.nationalrivet.com/custom-rivets/flat-head-semi-tubularrivet.html
http://pahatbaja.blogspot.com/2011/06/tugas-elemen-mesin-1.htm

l
http://www.lme.com/aluminium.asp
http://www.lme.com/copper.asp

Link Video
http
://www.youtube.com/watch?feature=player_embedded&v=QeLdup
jvOIo
#!
https://www.youtube.com/watch?v=7PQyant3mCc
https://www.youtube.com/watch?v=9zuyIgxFh6g

Adimas Aprilio Hardinanto 1206262645

Foreman Lois A.nainggolan 1206261384
Ihsan Aviangga Putra 0906636472
Muhammad Azka Fariky 1206229622
Nabila Mahardiana Setiawan Putri
1206201795
Reza Mohammad Aditya 1206222793

Hollow Rivet
02/10/2012

Ihsan Aviangga
P.
0906636472

This is the end of our presentation

Thank You