Thermal-mechanical Metal-forming

Simulations in LSDYNA (revisited)

Rudolf Btticher
TMB GmbH
www.rudolf-boetticher.de

Motivation

Assess adaptive (space, time)

coupled simulations (SOLN=2)
with plastic heating for nodal
pressure tetraheadrons
(ELFORM=13) and EFG elements.

1. Methods and Keywords

2. Adaptive 3D (EFG) Tets
3. Adaptive axi-2D
4. Conclusions
Ulm, 13.10.200

www.rudolf-boettiche

Caution: SMP vs. Serial!

Using Real DMF solver and MMD ordering

Using Real DMF solver and MMD ordering

Implicit needs no mass

scaling.

stiffness matrix data

-------------------------------------------------------------number of equations =
3640
stiffness coefficients =
0.0 Mw

expanding memory to 1572951 imfisgy sym. storage 1

expanding memory to 1591753 imfisgy sym. storage 2
expanding memory to 1602395 imfisgy sym. storage 3
Memory Requirements:
incore out-of-core
TOTAL for linear algebra =
0.9
0.3 Mw
TOTAL for entire job =
2.4
1.8 Mw
TOTAL available
=
20.0
20.0 Mw
expanding memory to 19897094 imfisgy numeric storage ic

stiffness matrix data

-------------------------------------------------------------number of equations =
4957
stiffness coefficients =
0.1 Mw

expanding memory to 1671039 imfisgy sym. storage 1

expanding memory to 1675184 imfisgy sym. storage 3
Memory Requirements:
incore out-of-core
TOTAL for linear algebra =
1.7
0.5 Mw
TOTAL for entire job =
3.3
2.1 Mw
TOTAL available
=
20.0
20.0 Mw
expanding memory to 19802133 imfisgy numeric storage ic

Thermal always implicit!

an INCORE solution will be performed

an INCORE solution will be performed

Symbolic Factorization CPU = 0.000E+00 seconds

Symbolic Factorization CPU = 0.000E+00 seconds

Numeric Factorization CPU = 1.000E+00 seconds

********************************************************
*
- WARNING *
* 544 negative eigenvalues detected during *
* factorization of linear equation system.
*
********************************************************

Ulm, 13.10.200

www.rudolf-boettiche

Keywords

*CONTROL_ADAPTIVE
*CONTROL_REMESHING
*SECTION_SOLID_EFG
1,41
1.4,1.4,1.4,,,4,3
*CONTROL_IMPLICIT_GENERAL/AUTO
*CONTROL_THERMAL_SOLVER/TIMESTEP

Ulm, 13.10.200

www.rudolf-boettiche

3D Remarks:

Ulm, 13.10.200

Single frames printed as *.jpg and

LSPP
EFG Windows:
Results
haswith
ofaexplicit,
mesh.
saving
Not
implicit,
of
adaptive
adaptive
mounted
Gifmerge.
Scripting
juxtaposed
alone.
and
explicit
Adaption
animation
EFGmay
areimpossible.
sound.
fail at
critical.
complicated surfaces.

www.rudolf-boettiche

2D-axi Remarks:

Better
Adaptive
concept
EFG
works
displaying
in explicit.
plastic
Plastic
strain
is for
projected
correctly
strain
Severe
at
aconstraints
given point
on
fortime
adaptive
for
during
adaption.
Element
andstep
node
needed
mass scaling.
for
numbers
areLSPP
reused!

EFG

Ulm, 13.10.200

www.rudolf-boettiche

2D-axi Remarks:

Ulm, 13.10.200

971.7600 projects plastic heating

during adaption faulty.

www.rudolf-boettiche

Concluding Remarks

Lacking a more intuitive definition of SPC

boundary conditions and forcing functions
that are robust unter switching between
implicit, explicit and adaptive.
Advantages of EFG often limited.
Projections of plastic heating for axi-2D
false.
LSPP on Windows has still room for
improvements.

Ulm, 13.10.200

www.rudolf-boettiche