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5 Reciprocating Compressor Selection
5 Reciprocating Compressor Selection
5 Reciprocating Compressor Selection
RECIPROCATING
COMPRESSOR
SELECTION
BASICS
PRESSURE
TEMPERATURE
FLOW RATE
V
(Q)
V (Q)
Qcompressor = 200
LPM
Qsuction
(inlet)
Q
Q
25o
C
1.013
bar
COMPRESSION PROCESS
Enthal
py
T2
Theoretic
al power
Isentrop
ic
h2s
h1
h2
Actual
power
P2
P1
Entrop
ys
SELECTION OR
SIZING
Selectio
n
Sizin
g
Sizin
g
Selectio
n
Selectio
n
&
Sizing
RC MANUAL
SELECTION
PROBLEM
JOB:
Compressing H2 from 10 bara & 47o C to 120 bara at a rate of 0.4 kg/s.
REQUIRED:
o Select the suitable RC frame and size the cylinders in each stage.
DATA:
o H2 (R = 4124 J/kg-K & = 1.4)
o Use the following brochure of Dresser-Rand
Model
5D-VIP2
5D-VIP4
5D-VIP6
6D-VIP2
6D-VIP4
6D-VIP6
7D-VIP2
Stroke Number
In.
of
(mm) Cylinders
5 (127)
5 (127)
5 (127)
6 (152.4)
6 (152.4)
6 (152.4)
7 (177.8)
2
4
6
2
4
6
2
Nominal
Max. Allowable
Rated
Rod Load lbs. Rated rpm
Power hp
(kN)
(kW)
1875 (1398)
45,000 (200)
1500
3750 (2797)
45,000 (200)
1500
5625 (4195)
45,000 (200)
1500
1500 (1119)
45,000 (200)
1200
3000 (2237)
45,000 (200)
1200
4500 (3356)
45,000 (200)
1200
1800 (1343)
45,000 (200)
1000
Prevent
lubricant
breakdown
And hence:
Piston ring wear
Valve failure
P2
T2s
T2
P1
T1
47o C
10
bara
378o C
120
bara
Assume
a single-stage
compressor
Td = 651 K =
378o C
Assume
a two-stage
compressor
Intercoole
r
47o C
10
bara
47o C
34.64
bara
183o C
120
bara
Td = 183o C
132o C
120
bara
Assume a three-stage
compressor
183o C
34.64
bara
Td = 132 C
o
47o C
10
COMPRESSOR STAGES
47o C
10
bara
47o C
52 bara
132o C
52 bara
132o C
120
bara
132o C
23 bara
47o C
23 bara
0.1
m3/s
0.528
m3/s
0.23
m3/s
SHAFT POWER
FRAME SELECTION
Model
(Frame)
Stroke
In.
(mm)
Number of
Cylinders
(throws)
5D-VIP2
5D-VIP4
5D-VIP6
6D-VIP2
6D-VIP4
6D-VIP6
7D-VIP2
7D-VIP4
7D-VIP6
5 (127)
5 (127)
5 (127)
6 (152.4)
6 (152.4)
6 (152.4)
7 (177.8)
7 (177.8)
7 (177.8)
2
4
6
2
4
6
2
4
6
Nominal
Max.
Rated
Allowable
Power hp Rod Load lbs.
(kW)
(kN)
1875 (1398) 45,000 (200)
3750 (2797) 45,000 (200)
5625 (4195) 45,000 (200)
1500 (1119) 45,000 (200)
3000 (2237) 45,000 (200)
4500 (3356) 45,000 (200)
1800 (1343) 45,000 (200)
3600 (2685) 45,000 (200)
4800 (3580) 45,000 (200)
Rated
rpm
1500
1500
1500
1200
1200
1200
1000
1000
1000
COMPRESSOR SPEED
As the compressor speed increases, the shaking forces, friction
between piston and cylinder and valve wear increase
Criteria: piston speed
Rated
rpm
1500
1500
1500
1200
Piston
speed (m/s)
6.4
6.4
6.4
6
6
6
5.9
5.9
5.9
Model
(Frame)
Stroke
In.
(mm)
Number of
Cylinders
(throws)
5D-VIP4
5 (127)
Nominal
Max.
Rated
Allowable
Power hp Rod Load lbs.
(kW)
(kN)
3750 (2797) 45,000 (200)
Rated
rpm
1500
P decrease &
T increase
inside cylinder
Slip
(0.030.05)
P
Vstroke
Vloss
CYLINDER DIAMETER
RC SELECTION
USING
SOFTWARE