Welcome to Technical Session

March 2014

Booster Pump

Domestic
Commercial Application

Pressure Tank (Vessel)

Pressure switch
NRV

Pressure Gauge

Power : 0.5HP-3HP
Head upto: 52mtrs
Discharge : 13.5m3/hr

MHS/MHL -Series

Typical Booster Pump installation

Typical Pressure Boosting System

Accessories

5way connector

Pressure gauge

Ferrul connector

Pressure switch

Pressure Setting

Electrical Connection..

Diaphragm Tank, Pressure Tank

Prefilled air 1.8kg/cm2

Pumped water enter into the diaphragm

 Cut in Pressure (Pump ready to start)

Cut off Pressure ( Shut down pressure)

Pressure tank selection

Pump flow rate multiplied by the desired run time equals the required
tank draw down capacity. An example of this, pump flow rate 10
gallons per minute x run time of 1.5 minutes = 15 gallons of draw
down. Check the chart from the tank manufacturer for draw down
ratings on their tank based on pressure settings. Draw down is
usually about one third of the tank size so in our example the tank
would be a 45 gallon tank.
What should the air pressure in the pressure tank be set at?
The air pressure in the tank should be set at two psi below the set
cut-in pressure of the pressure switch on the pump system. It is
important to note that this pressure needs to be checked and set with
the pump system shut down and zero psi pressure in the water system
or a false reading will result because of the water pressure against the
diaphragm in the tank.

Switch Setting

Set the air pressure in the empty water tank

to 2 psi below the well pump pressure switch
cut-in pressure. Bleed air pressure out of the
water tank, or add air pressure into the water
tank, until the tank pressure. For example, if
your well pump pressure control switch is set to
"cut in" (start pumping water from the well) at
30 psi, then set the pressure tank to (30 - 2) =
28 psi.

 As water is sent by the pump into the bladder in

the tank bottom, the bladder swells and the air
above it in the tank is compressed. The volume
occupied by the air decreases. The pressure of
the air increases (up to the cut-off pressure set
by the pump control). The volume occupied by
the water (in the bladder) increases by the
same amount as the air volume decreases.

Suppose we have a water tank that is 30 gallons of cubic space and

our pump control is set to cut-in at 33 psi And cut out at 50 psi.

Suppose inside the tank is a water bladder that can hold between 0
gallons and 10 gallons of water.

30 gallons (total tank size) is 4 cubic feet of space. With the water
bladder full we have:

20 gallons of air at 50 psi and occupying 2.67 cubic feet. The water
pump has reached its cut-off pressure.

10 gallons of water in the tank is being pressed-on with 50 psi of force

and occupying 1.33 cubic feet. This pressure is what sends water out
of the tank and through the pipes to the shower

 Booster system basic

Constant speed system

Pressure booster system

What is the pressure booster system

Booster sizing requirement
Booster system control
Energy saving strategy
Drawdown tanks

What is the pressure booster system

All component
mounted on a
common base and
tested and calibrated
to the site condition

Pump
Control panel
Pressure reducing
valve
Headers, piping and
isolated valves,
pressure gauges,
solenoid valves,

Fixture pressure

Require pressure to operate the fixture at

farthest point from the system
Most overcome valve start up pressure
i.e25psi mini required for flush valves to
operate

What you need to size a booster system

Calculate the total water requirement of
building
No of water fixtures
Types of fixture in the building
Types of building (residential, public)
Special services
Calculate the total pressure requirement
of the building

Static pressure

Based on vertical boost required above

the packaged system manifold

Packaged system losses

Systems are designed to have no more

than 5psi loss from suction manifold to
discharge manifold
This must always to be added into
pressure calculation

Available suction pressure

Typically varies by about 10-30psi

Friction losses

Usually calculated 10% of total static head

requirement

Pressure requirement
Pump boost pressure tdh (total system head)
Fixture pressure+package losses+staic head+
friction losses-supply pressure
Boost pressure=system pressure-supply
pressure

Booster pump HP Calculation

Hp =

gpm x feet (head)

3960xpump eff x motor eff

Most popular methods of booster

Flow switch or flow meter

Pressure switch
Current sensing or kW sensing
VFD with pressure transducer

 Tanks are to be used in system that do not

have a continuous water demand
Tank should not be sized according to
booster size
Tank should be sized to store 20-30 gallon of
water(2-3gpm leak load)
Tank maintain in pressure in piping system
and supply small demand to allow pumps to
be shut down

Sizing and selection of drawdown tank

V storage= p differ x v total tank

ptotal+ p atm

Differential pressure
Total storage volume is proportional to the
difference in cut out and cut in pressure of
the pump
The larger pressure differential the more
water that will be stored in the tank

Pressure differential calculation

P differential=p stop-p start

P stop=pressure at tank when the system
shut down
That is supply pressure plus shut of head of
the pump
P start=pressure at tank when the system
start again
By pressure switch setting

 Packed mounted
Adjusted mounted
Remote mounted--anywhere

Static pressure

Based on vertical boost required above

the packaged system manifold

Question..?

Thanks