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Presentation On Solar Charger Controller
Presentation On Solar Charger Controller
Presentation On Solar Charger Controller
Controller
Group Content
Slide Content
Conceive
Main Purpose
System
Type of solar charger controller
Design
Solar Charger Schematics
Sections of the controller circuit
Basic Need
To charge the battery
The most basic system
Solar Panel
Battery
The effect
Loss of power
Over charger of battery
Reverse effect (battery will be
discharge by the circuit) [defeat the
purpose]
Consideration
Location/Whether
Irradiance
Temperature
Cost (Complexity and materials)
Syste
m
Solar Panel
Solar
Charger
Controller
Inverter
Battery
AC Load
DC Load
Design
X1
D1
FUSE
1N4007
Input
Q1
IRF9530
R1
330
D2
1N4741A
Solar_In
100F
C1
100F
R4
330
Ground
R9
330
LED1
Ground
R10
330
LED2
Ground
R8
330
Battery
100F
R2
330
R3
330
Ground
R5
330
Q2
2N3904
R6
330
R7
330
Q3
2N2222
X2
Solar_In1
FUSE
100F
Q4
IRF540
Voltage Sensing
PWM signal generation
MOSFET switching and driver
Protection
Voltage Sensing
Sense solar panel voltage
Lower down voltage
As reference voltage
Voltage Sensing
Input
X1
D1
FUSE
1N4007
Input
Q1
IRF9530
R1
330
D2
1N4741A
Solar_In
100F
C1
100F
R4
330
Ground
R9
330
LED1
Ground
R10
330
LED2
Ground
R8
330
Battery
100F
R2
330
R3
330
Ground
R5
330
Q2
2N3904
R6
330
R7
330
Q3
2N2222
X2
Solar_In1
FUSE
100F
Q4
IRF540
Input
X1
D1
FUSE
1N4007
Input
Q1
IRF9530
R1
330
D2
1N4741A
Solar_In
100F
C1
100F
R4
330
Ground
R9
330
LED1
Ground
R10
330
LED2
Ground
R8
330
Battery
100F
R2
330
R3
330
Ground
R5
330
Q2
2N3904
R6
330
R7
330
Q3
2N2222
X2
Solar_In1
FUSE
100F
Q4
IRF540
Input
X1
D1
FUSE
1N4007
Input
Q1
IRF9530
R1
330
D2
1N4741A
Solar_In
100F
C1
100F
R4
330
Ground
R9
330
LED1
Ground
R10
330
LED2
Ground
R8
330
Battery
100F
R2
330
R3
330
Ground
R5
330
Q2
2N3904
R6
330
R7
330
Q3
2N2222
X2
Solar_In1
FUSE
100F
Q4
IRF540
Circuit Protection
Ultiborad Design
End
Outline
The Need & Operating Environment
The Logic
Future Improvements
Malaysian MET
Dept
Compiled by
Autodesk
P&O
THE LOGIC
P&O
Tuned P&O
Inputs:
N
O
N
O
Y
e
s
Decrea
se Vref
Y
e
s
N
O
Increas
e Vref
Loop
N
O
Decrea
se Vref
Y
e
s
Increas
e Vref
Future Improvements
Weather Sensing
Cloud Coverage Prediction
Prototype Circuit
Charging of battery at
around 25%
Data Collected
I
PWM
7.6
6.94V
52.744
P&O
7.9
6.94V
54.826
Operate
Solar Charge Controller
Charging Conditions
Solar Volt > Battery Volt & Battery Volt <=
6.96
PWM = 95% (Boost mode)
Solar Volt > Battery Volt & Battery Volt 6.96 <
V => 7.2
PWM = 10% (Absorption mode)
Solar Volt < Battery Volt or Battery Volt > 7.2
PWM = 0%
Load Condition
No sunlight & battery charged
Solar Volt < 5 & Battery Volt > 4.5 ->
Load on
Sunlight or Low Battery
Solar Volt > 5 or Battery Volt < 4.5
-> Load off
LCD display
LCD show % charged
LCD show Battery is dead
Battery Volt < 4
Demonstration
Recommendation of
Improvement