PRESENTATION | DIPLOMA IN ELECTRONICS ENGINEERING (FINAL

YEAR PROJECT )

CHARGE PHONE BY
USING TEG
MODULE AND
BY MUHAMMAD
BATTERY
NAJMUDDIN
BIN ABDUL
NASIR
MOHAMAD ILHAM BIN
AHZIZI

SUPERVISED BY ACHNAS
BIN ALI

1.
INTRODUCTI
ON

2.
METHODOLOG
Y

3.
RESULTS

4.
CONCLUSIO
N

INTRODUCTI
ON|

1.
INTRODUCTI
ON

2.
METHODOLOG
Y

3.
RESULTS

4.
CONCLUSIO
N

BACKGROUND OF PROJECT
CHARGE PHONE BY USING TEG
MODULE AND
BATTERY is basically using thermoelectric
effect concept. Direct conversion of
temperature differences to electric voltage
and vice versa.

1.
INTRODUCTI
ON

2.
METHODOLOG
Y

3.
RESULTS

4.
CONCLUSIO
N

BACKGROUND OF
PROJECT
DIFFEREN
T
TEMPERATU
RE

CHARGING
HAND
PHONE
AND
SMALL
DEVICE

PASSI
VE
SENS
OR

TEG
MODUL
E

SUPLY
WITH
TEG
BOSTER

EMEITS
SMALL
POWER

1.
INTRODUCTI
ON

2. METHODOLOGY

3. RESULTS 4.

CONCLUSION

OBJECTIVE OF
PROJECT

The project
goal is
to
design
a portable cell
phone power backup/charging unit that
supply
5VDC and uses renewable sources of
heat energy, and can be used in rural
areas or
disaster affected areas
without
electricity
from
the
grid.
5

1.
INTRODUCTI
ON

2. METHODOLOGY

3. RESULTS 4.

CONCLUSION

OBJECTIVE OF
PROJECT
To study the Thermoelectric
Generator and
Energy Harvesting concept.
Design and construct CHARGE
PHONE BY USING TEG
MODULE AND BATTERY.

1.
INTRODUCTI
ON

2.
METHODOLOG
Y

3.
RESULTS

4.
CONCLUSIO
N

SCOPE OF PROJECT

Study function of TEG

Design and understand the

hardware and
circuit simulation

Testing the functioning of the

circuit
7

1.
INTRODUCTI
ON

2.
METHODOLOG
Y

3.
RESULTS

4.
CONCLUSIO
N

STATEMENT OF PROBLEM

During natural disasters event, most

power lines and electrical supply generators
are disabled due to avoid huge damage to
equipment . Difficult to obtain supplies for
emergency use.

1.
INTRODUCTI
ON

2.
METHODOLOG
Y

3.
RESULTS

4.
CONCLUSIO
N

PROBLEM
STATEMENT

Source :

1.
INTRODUCTI
ON

2.
METHODOLOG
Y

3.
RESULTS

PROBLEM
STATEMENT

Source :
bhonline.com
1

4.
CONCLUSIO
N

Source :
malaysiannews.blogspot.my

1.
INTRODUCTIO
N

2.
METHODOLO
GY

3.
RESULTS

4.
CONCLUSIO
N

METHODOLO
GY|
1

1.
INTRODUCTIO
N

2.
METHODOLO
GY

3.
RESULTS

4.
CONCLUSIO
N

PROJECT PLANNING &

SCHELUDE
Decide the

Start our
early ofon
this
project
years.

circuit
and start
proper
our
making
project.

More doing on
and understand
research
theory
the of the TEG
at theearly
stage.

Find a problem
the
suchresult
as of the
and practical is
theory
not sam
e.

Do some
simulation
circuit
on proteus,
multisim and any
similar software.

Start to buy
component
and
try on practical
from simulation
that we test.

Make some
analysis.

1.
INTRODUCTIO
N

2.
METHODOLO
GY

3.
RESULTS

4.
CONCLUSIO
N

PROJECT PLANNING &

SCHELUDE

1.
INTRODUCTIO
N

2.
METHODOLO
GY

3.
RESULTS

4.
CONCLUSIO
N

LITERATURE
REVIEWSpecification of the Module
Hot Side Temperature
(C)
Cold Side Temperature
(C)
Vmax (V)

17.4

Imax (A)

10.5

Pmax (W)
Module
Resistance(ohms)

THERMOELECTRIC
GENERATOR
1

50
10

96
1.24

1.
INTRODUCTIO
N

2.
METHODOLO
GY

3.
RESULTS

4.
CONCLUSIO
N

LITERATURE
REVIEW

1.
INTRODUCTIO
N

2.
METHODOLO
GY

3.
RESULTS

LITERATURE
REVIEW

The
MicroTEG
1

4.
CONCLUSIO
N

2.
METHODOLO
GY

encapsula
ted by an
insulating
epoxy and
is
resistant to
harsh
environme
nts and
moisture.

The

ideal for
applicatio
ns where
size
matters

Small
Size

Low
Cost

4.
CONCLUSIO
N

LITERATURE
REVIEW

solution
for
providing
power to
loads with
voltage in
excess of
the input
voltage.

3.
RESULTS

Safety &
Reliability

1.
INTRODUCTIO
N

Small size =
more
applications!

1.
INTRODUCTIO
N

2.
METHODOLO
GY

3.
RESULTS

4.
CONCLUSIO
N

LITERATURE
REVIEW

Step Up DC-DC IC

Step up DC-DC module using

XL6009 ic

1.
INTRODUCTIO
N

2.
METHODOLO
GY

3.
RESULTS

4.
CONCLUSIO
N

LITERATURE
REVIEW

Step Up DC-DC IC

Schematic Step up DC-DC

module using
XL6009

Input = 12V ~
48V Output = 10V ~
35V
/ 2.5A
Vout
=

1.
INTRODUCTIO
N

2.
METHODOLO
GY

3.
RESULTS

LITERATURE
REVIEW

USB
2

4.
CONCLUSIO
N

1.
INTRODUCTIO
N

2.
METHODOLO
GY

3.
RESULTS

4.
CONCLUSIO
N

HARDWARE
DESIGN

1.
INTRODUCTIO
N

2. METHODOLOGY

3. RESULTS

4. CONCLUSION

HARDWARE
DESIGN

SOLIDWORKS (3D

1.
INTRODUCTIO
N

2. METHODOLOGY

3. RESULTS

4. CONCLUSION

HARDWARE
DESIGN

SOLIDWORKS (3D

1.
INTRODUCTIO
N

2.
METHODOLO
GY

3.
RESULTS

4.
CONCLUSIO
N

DEVELOPM
ENT

MAKING THE HARDWARE

PART
2

1. INTRODUCTION 2. METHODOLOGY
CONCLUSION

3. RESULTS

4.

CIRCUIT SIMULATION
AND DESIGN

1. INTRODUCTION 2. METHODOLOGY
CONCLUSION

3. RESULTS

4.

CIRCUIT SIMULATION
AND DESIGN
Regulator
circuit

Simulation circuit using

PROTEUS
2

1. INTRODUCTION 2. METHODOLOGY
CONCLUSION

3. RESULTS

4.

CIRCUIT SIMULATION
AND DESIGN

Schematic circuit that use for

this project

1. INTRODUCTION 2. METHODOLOGY
CONCLUSION

3. RESULTS

4.

CIRCUIT SIMULATION
AND DESIGN

Regulator
circuit(PCB)

1. INTRODUCTION 2. METHODOLOGY
CONCLUSION

3. RESULTS

4.

CIRCUIT SIMULATION
AND DESIGN

Teg module, Teg booster & Battery connector

circuit(PCB)

1.
INTRODUCTIO
N

2.
METHODOLO
GY

3.
RESULTS

4.
CONCLUSIO
N

DEVELOPM
ENT

PCB FILEM AND YELLOW ROOM

PROCESS
3

1.
INTRODUCTIO
N

2.
METHODOLO
GY

3.
RESULTS

4.
CONCLUSIO
N

DEVELOPM
ENT

DRILLING AND MILLING PCB

PROCESS
3

1.
INTRODUCTIO
N

2.
METHODOLO
GY

3.
RESULTS

4.
CONCLUSIO
N

BLOCK DIAGRAM OF
CIRCUIT
FUNCTIONALITY

1.
INTRODUCTIO
N

2.
METHODOLO
GY

3.
RESULTS

4.
CONCLUSIO
N

RESULT
S|
3

1.
INTRODUCTIO
N

2.
METHODOLO
GY

3.
RESULTS

4.
CONCLUSIO
N

REAL
MODEL

1.
INTRODUCTIO
N

2.
METHODOLO
GY

3.
RESULTS

4.
CONCLUSIO
N

REAL
MODEL

1.
INTRODUCTIO
N

2.
METHODOLO
GY

3.
RESULTS

4.
CONCLUSIO
N

REAL
MODEL

1.
INTRODUCTIO
N

2.
METHODOLO
GY

3.
RESULTS

4.
CONCLUSIO
N

REAL
MODEL

1.
INTRODUCTIO
N

2.
METHODOLO
GY

3.
RESULTS

4.
CONCLUSIO
N

REAL
MODEL

1.
INTRODUCTIO
N

2.
METHODOLO
GY

3.
RESULTS

4.
CONCLUSIO
N

REAL
MODEL

1.
INTRODUCTIO
N

2.
METHODOLO
GY

3.
RESULTS

4.
CONCLUSIO
N

REAL
MODEL

1.
INTRODUCTIO
N

2.
METHODOLO
GY

3.
RESULTS

4.
CONCLUSIO
N

CONCLUSIO
N|
4

1.
INTRODUCTIO
N

2.
METHODOLO
GY

3.
RESULTS

4.
CONCLUSIO
N

ACHIVEMENT

Successfully design the circuit on

Altium sofware and create the PCB
board.
Successfully design the hardware and
project to
charge phone(5VDC).
Understand function, concept and
theory of
Thermoelectric Generator .
Understand the theory of
step-up voltage/current.

2.
METHODOLO
GY

1.
INTRODUCTIO
N

3.
RESULTS

4.
CONCLUSIO
N

ANALYSIS

VOLTAGE AGAINST
TEMPERATURE
(MAIN OUTPUT)
VOLTAGE AGAINST TEMPERATURE
6
5

4.
8

4
VOLTAGE(
V)

3.6

2.4

2
1

1.
8
0.9
7

0
20

40

60

TEMPERATURE(DEGR
EES)

80

10
0

2.
METHODOLO
GY

1.
INTRODUCTIO
N

3.
RESULTS

4.
CONCLUSIO
N

ANALYSIS

VOLTAGE AGAINST
TEMPERATURE
(TEG MODULE)
VOLTAGE AGAINST TEMPERATURE
0.9
0.
8
0.
7
0.
6
0.
5
0.
4
0.
3
0.
2

VOLTAGE(
V)

0.
8

0.
10

0.
5
0.
3

0.0
120

40

60

TEMPERATURE(DEGR
EES)

0.
6

80

10
0

1.
INTRODUCTIO
N

2.
METHODOLO
GY

3.
RESULTS

4.
CONCLUSIO
N

ANALY
SIS
TIME TO CHARGE RECHARGEABLE
BATTERIES
TIME
5hr and above

TIME TO CHARGE CELLPHONE

TIME

4.5-5.5hr(average)

2.
METHODOLO
GY

1.
INTRODUCTIO
N

3.
RESULTS

4.
CONCLUSIO
N

PROJECT
SPECIFICATION
TEG Module specification

HOT

100 c

COLD

60 c

Vout

0.8V

Iout

6mA

Project specification

Vin

0.8V~1.8V

Iin

6mA

Vout

5V

Iout

10mA~120mA

1.
INTRODUCTIO
N

2. METHODOLOGY

3. RESULTS

4. CONCLUSION

FUTURE
WORK

Solve the current issue.

Make an adjustable and multiply
output.
Improve this project using
SLINDING MODE
CONTROL(SMC).

1.
INTRODUCTIO
N

2.
METHODOLO
GY

3.
RESULTS

4.
CONCLUSIO
N

CONCLUS
ION

From this project, we can explore more in

electronic field. We also can study the
Thermoelectric Generator . Be able to
understand the energy harvesting method &
theory. Finally, we can create something that
have a good use for the society using our
knowledge.

1.
INTRODUCTIO
N

2.
METHODOLO
GY

3.
RESULTS

4.
CONCLUSIO
N

APPEN
DIX

GANTT
CHART

2.
METHODOLO
GY

1.
INTRODUCTIO
N

3.
RESULTS

4.
CONCLUSIO
N

Total
Cost

APPEN
COMPONENTDIX
TEG Module

RM30

TEG Booster

RM30

Battery Holder With

Rechargeable Battery(x6)

RM60

XL6009 DC-DC Step-up Module

RM16

Regulator Circuit
Component(PCB)
Connector Port(PCB)

RM4.5

FAN 5V

RM1
RM5

USB Voltage & Current Display

RM10

USB Cable

RM10

Case

RM9

Aluminum Base
Overhead
5

PRICE

Biscuit Tin(Recycle)
RM74.5

TOTAL

RM250