HA-MEEM DENIM LTD

the ultimate choice

Presentation on
Procurement
&

Denim Manufacturing Process

Submitted By
Md.Tanim Ahsan
Procurement Officer

About Ha-Meem Denim

Ltd
HA-MEEM DENIM is located at a beautiful landscape of
Mawna, Sreepur along Dhaka-Mymensingh highway approx
65 kms from Dhaka. The company will have end-to-end
processes from spinning to finished fabrics to become a
complete vertical set up by 2014.
Hameem Group is a diversified business conglomerate with
ventures in Garments, Banks, Insurance, Jute, Packaging,
Washing, Newspaper, TV Channel, Tea estates etc. The
group is one of the largest manufacturers of garments in the
country and it is but natural that it decided to capitalize its
core strength by setting backward linkage of Denim and
Spinning. HDL is thus one-stop solution provider for leading
apparel brands around the world.

Job Responsibilities

How To procure?
Y

Process after Workable LC

Submit LC copy to the supplier.
Confirm delivery date with quantity.
Follow up regularly to ensure quantity
and quality.
If create any problem in quality issue
communicate with supplier to send
technical person at factory.Sometime I
visit suppliers factory to ensure quality.
Receive documents from supplier &
ensure release in valid time.

TYPES OF YARN WHICH WE

PROCURE
Open End
Open End Slub
Ring
Ring slub
Ring Slub Lycra
100% polyester
Polyester Lycra
Siro Yarn
Viscose
Tencel

Yarn
sources

Available yarn count

used in HDL
For Warp: 6,7,8,9,10,12,14,16,20,30 (slub+
normal)
For Weft : 6,7,8,9,10,12,14,16,20,30 (slub+
normal)
Polyester: 150D ,300D, 600D, 200DP-40D, ,
300DP-70D
Lycra
: 10L-40D, 12L-40D,12L-70D,16L-40D,
16L-70D,

Y
Yarn parameters
oYarn count
oCount of CV%
oThick places
oThin places
oStrength
oCLSP
oRKM
oNeps

Faults of
yarn

Faults of yarn

Faults of Yarn

Chemical

Chemical is the most important for denim process.Actually denim

fabric is made by yarn & chemical.Chemical using area is broad in
denim sector.Dying chemical procure from foreign countries.We
also procure washing,ETP & boiler chemical from local suppliers.

Dying Chemical
Name

Supplier

Consumpt Origin
ion

Lead Function
Tim
e

( Day )
Indigo
Vat Blue

Seven
Colours

500 kg

China

54

To dye yarn.

Liquid
Indigo

Dystar

2500 kg

China

45

To dye yarn

Bhanu
Black

Bhanu
Dyes Ltd

2500 kg

India

55

To dye yarn

Caustic
Soda

Arabian
Alkali

2500 kg

Soudi
Arabia

60

To help for dyeing at

fixation and pH
control.

Hydrosulfit
e

BASF

1700 kg

Germany

75

Using with
reducing agent
indigo dyes.

Reducing
Agent

Bhanu
Dyes

660 kg

India

55

To soluble the
Sulpher dyes.

Hostafol

Archroma

160

Thailand

45

To increase the

Dying Chemical
Name

Supplier

Consump
tion

Orign

Lead
Time

Function

( Day )
Wax

Bentech

500 kg

Thailand

45

Used in sizing.

Belfasin GT

Pulcara

180 kg

Turkey

75

Used to make
soft fabric.

Belsoft -200 Pulcara

265

Turkey

75

It is
softner.Used to
make soft
fabric.

Leonil EHC

Archroma

250 kg

Singapore

50

For wet yarn.

Bevaloid411 Universal
8P
Ltd

650 kg

Pakistan

54

Used for sizing.

Merserol
QWXL

Archroma

110 kg

Singapore

55

Used for wet

fabric.

Ladiquest
1097

Archroma

350 kg

Singapore

20

It is a dying
auxilaries.

Finishing Chemical
We use different types in chemical in
finishing.
We procure this chemical from local and
foreign supplier.The names of finishing
Acitic acid
Lurapret D 579
540 ( Lofibrol
chemical
are given
below: Securon
MSD )
Lurapert DPS

Lutexal HIT

Stabilol ZM ( Prestogen
FPL

H Peroxide

Hostafol Xtra

Belsoft 200
( Softener )

Siligen SIE

Fixapret Condensol FM

Stabifix IND ( Fixing

Agent )

Luraperet D-2374

Fixapret Resin F-ECO

Enzyme ( Finishing )

Weating Agent
( Finishing )

Foracin STC NM

Ecoplus Phantom Grey

2

Utilities Chemical

Washing Chemical

Soda Ash RSL

Bleach Kci

Antistain PAS

Silicon Oil

Pumice Stone (2-3)

Antistain RG B.S -99

Softener Flakes

Blue Brightner

Ennzyame GNT
( Washing )

Sodium Hypo

Sodium Meta

Enzyme Liq

Denim Manufacturing Process

What is Denim ?
Denim was traditionally colored blue
with indigo dye to make blue jeans,
although "jean" formerly denoted a
different, lighter, cotton fabric. The
contemporary use of the word "jeans"
comes from the French word for
Genoa, Italy (Gnes), where the
first denimtrousers were made.

YARN
Yarn is a continuous twisted strand
synthetic fibers used in weaving
procure our required yarn & keep in
production team collect from store for
production demand.

of natural for
for Denim.We
yarn store.Our
warping as per

WARPING
Warping defined as parallel
winding of yarn from cone or
cheese package on to a warp
beam

Types of Warping

Warping Machines

Faults Of
Warping

Crossing
Lapper
Loose yarn
Count mix
Supplier mix
Lot mix
Tension

DYEING

The process of coloring fibers, yarns,

fabrics or garments by using different
dyestuff for a particular shade, with the
help of suitable chemicals(caustic,
sequestering, wetting agent etc.) at
constant temperature and pressure is
known as dyeing.
In Ha-Meem Denim has two unitSlasher Dyeing Unit
Rope Dyeing Unit

Slasher Dyeing Unit

Specification of Sucker Muller & Panon dyeing machine:
Brand

Sucker Muller

Origin

Germany

Manufacturing year

2006

Number of Dye bath

08 (05-12)

Dye bath capacity

800 litters

Number of wash bath

06 (2,3,4,13,14,15)

Scouring bath

01

Scouring bath
capacity
Production Capasity

1400 litters

Brand

Panon

Origin
Manufacturing year

Taiwan
2011

Number of Dye bath

10(5-14)

Dye bath Capacity

1400 Liters

Number of wash Bath

06(2,3,4,15,16,17)

Sourcing Bath

01

Production capacity

10-11 Lac meters per month

10-11 Lac meters per month.

Sucker Muller

Rope dyeing unit

Ha-Meem Denim Limited is well known
Denim fabric maker,which began
denim production in 2006, has placed
a repeat order for their second
integrated denim finishing range in
2011.
Specification of Morrison dyeing machine:
Brand name
Morrison
Origin

USA

Speed

10-36 Miter /Min

Dye Steamer

01

Dry Cylinder

01

Production capacity

About 10- 11 laces meters/

month

Morrison

Types Of Shade Used

Indigo
Black
SBIT
IBST
Grey Black

FAULTS OF
DYEING
Shade Variation
Selvedge Centre Shade Variation
Color Bleeding
Lot to Lot wise Shade Variation
Sticky Ends
Ball Formation
Lapper Problem

WEAVIN
G
The action of producing fabric by
the interlacing of warp & weft
threads is called weaving.
Objects of weaving
To produce woven fabric
To give final product

FAULTS OF
WEAVING
Double ends
End out/Miss warp
Balls
Snarls
Broken Pick
Miss pick
Starting mark
Crease mark

Finishing
Finishingis a term which usually
refers to the treatments given on a
textile
materials
to
enhance
quality, after coloration but before
the textiles are cut and sewn into
garments, house hold textiles or
other
products.To
complete
finishing process chemical is too
much important.

Objectives of Finishing
To improve the attractiveness of
the fabric.
To ensure the softness of the
fabric.
To increase the life time or
durability of the fabric.
To meet up specific requirement
of the fabric for achieve goal.

Faults of Finishing
Wrinkle
Crease mark
Shrinkage problem
Softener spot
Width shortage
Moisture problem

Inspection
Inspection is the process by which,
visible faults of fabric is find out
and graded according to total
points of faults.
Four Point System:
Faults length

Points to be
assigned

3 inch or less

Over 3 inch but less 6 inch

Over 6 inch but less 9 inch

Over 9 inch

Faults
HA-MEEM DENIM LTD. is the largest &
most versatile business in the private
denim sector in Bangladesh. It
committed to the best human
workplace. The goal of HA-MEEM
denim LTD. is to get high production &
to maintain the quality of a product at
a minimum cost.

Faults
HA-MEEM DENIM LTD. is the largest &
most versatile business in the private
denim sector in Bangladesh. It
committed to the best human
workplace. The goal of HA-MEEM
denim LTD. is to get high production &
to maintain the quality of a product at
a minimum cost.

Conclusion
HA-MEEM DENIM LTD. is the largest
& most versatile business in the
private denim sector at Bangladesh.
It committed to the best human
workplace. The goal of HA-MEEM
DENIM LTD is to get high production.
According to their capacity they
have enriched production
team,which is very skilled from other
factories of Bangladesh.

Thank you all