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Sucker Rod Pump Design - 2016
Sucker Rod Pump Design - 2016
Sucker Rod Pump Design - 2016
01/06/17
Pumping Unit
Komponen Surface dan Subsurface
Keunggulan :
Komponen permukaan mudah
Diperbaiki
Mudah mengatur laju produksi
Cepat diketahui kalau mati
Kerugian :
memerlukan tempat luas
tidak bisa dipasang di offshore
tidak untuk sumur miring
01/06/17
tengah
Conventional
Di ujung depan
Di ujung belakang
01/06/17
:
: Mark II
: Air Balanced
CONVENTIONAL UNITS
The LUFKIN Conventional Crank
Balanced Unit, widely known and
accepted, is the old reliable "WORK
HORSE" of the oil patch. This is the
most universally adaptable unit in the
LUFKIN LINE, simple to operate and
requires minimum maintenance.
Shown here is the twopoint base
design installed on front and rear
concrete blocks.
1
01/06/17
2
9
3
01/06/17
10
Beberapa Bentuk
Pumping Unit
CONVENTIONAL PORTABLE
11
Pumping Unit
Komponen Surface dan Subsurface
1.Motor penggerak
2.Peralatan Permukaan
3.Peralatan Bawah Permukaan
4.Rods (Sucker Rod dan Polished
Rod)
01/06/17
12
API Standard 11 E
Contoh:
C 114 143 - 64
Max. Stroke
Length : 64 inch
Structure Capacity : 14 300 lb
Peak Torque Rating : 114 000 in-lb
C = Conventional
M = Mark II
A = Air Balance
01/06/17
Catatan:
Peak Torque Rating = Reducer Rating
Structure Capacity = Polished Rod Load
13
01/06/17
14
01/06/17
15
16
Ap
Sp
01/06/17
Volume
Barrel
17
Jenis Plunger
01/06/17
18
Jenis Pompa
Tubing Pump dan
Rod Pump
01/06/17
19
Klasifikasi
Sub-surface
PUMP
01/06/17
20
Kode
Spesifika
si
Subsurface
PUMP
01/06/17
21
Perkembangan Metode
Perancangan
23
Parameter Design
Pemilihan peralatan atas dan bawah permukaan
01/06/17
24
Parameter Pompa di
Permukaan
25
Pump Displacement, PD
Diperlukan untuk menentukan laju produksi sumur pompa
Luas penampang plunger
Effective Stroke Length
Pumping Speed
26
01/06/17
27
28
29
30
31
Gerak Harmonik
Gerak Naik-Turun Pompa
Vp
Up stroke
O
01/06/17
Down stroke
Faktor percepatan :
Dimana :
harmonik
didefinisikan sebagai :
a
g
g : percepatan gravitasi
Jika jarak antara pusat lingkaran ke
lingkaran sebesar rc, maka percepatan
gerak harmonik :
v 2p
rc
Faktor percepatan,
01/06/17
v 2p
4 2 rc N 2
rc g
g
33
S
2
2 2 SN 2
Dengan demikian :
g
SN 2
70500
beban pada polished rod pada saat down stroke ataupun up stroke.
Dimana harga dari kedua beban tersebut tergantung pada jenis Pumping
Unitnya
01/06/17
34
Perhitungan Beban
Peak Polished Rod Load
Minimum Polished Rod Load
Jenis Rods
Polished Rods :
Sucker Rods :
Pony Rods :
Sinker Bars :
Stabilizer Bars
01/06/17
36
37
Norris A Dover Company
01/06/17
38
Stabilizer Bars...
Stabilize Pumps
Stabilize Sinker Bars
Reduce Wear
Pump More Oil
Oil producers have long suspected that a stabilizer
at the top of the rod pump plunger would be very
beneficial. Under compression load, the rod pump
plunger can bend to one side and cause excessive
wear on the pump and possible on the tubing string.
01/06/17
39
L1
L
Ln
Rn
L
R1
Wr
01/06/17
40
PPRL W f Wr 1
Minimum Polished Rod Load
62.4 f Wr
MPRL Wr 1
490
01/06/17
Wr 1 0.127 f
41
PPRL W f Wr 1 0.7
Minimum Polished Rod Load
01/06/17
42
PPRL W f Wr 1 0.6
Minimum Polished Rod Load
01/06/17
43
01/06/17
44
45
sendiri
01/06/17
0.433 Ap
Beban Fluida :
Stress = beban/luas
penampang
Asumsi :
Rod tidak bergerak (statik)
SG fluida = 1.0
Beban bekerja pada seluruh luas
L = L1+L2
penampang plunger
Pompa dipasang pada fluid level
Stress
0.433 Ap di
L1Mpuncak
0.433 Ap Rod-1
R1 LM
1
A1
A1
0Stress
Rod-2
.433 Ap L1di
M 1 puncak
L2 M 2 0.433
Ap R1 LM R2 LM
01/06/17
A1
A2
47
maka
0.433 Ap R1 LM 1
A1
0.433 Ap R1 LM 1 R2 LM 2
A2
R1 R2 1
stress
menjadi:
0.433
A R LM
p
A1
0.433 Ap R1 LM 1 R2 LM 2 R3 LM 3
A3
R1 R2 R3 1
01/06/17
48
Metal Area,
in2
Rod Weight
lb/ft
Elastic Constant, Er
inch/lb.ft
0.196
0.72
1.990 x 10-6
5/8
0.307
1.13
1.270 x 10-6
0.442
1.63
0.883 x 10-6
7/8
0.601
2.22
0.649 x 10-6
0.785
2.90
0.497 x 10-6
1 1/8
0.994
3.67
0.393 x 10-6
01/06/17
49
OD Tubing
in
ID Tubing
in
Metal Area
in2
Et
in/lb.ft
1.90
1.900
1.610
0.800
0.500 x 10-6
2 3/8
2.375
1.995
1.304
0.307 x 10-6
2 7/8
2.875
2.441
1.812
0.221 x 10-6
3.500
2.992
2.590
0.154 x 10-6
4.000
3.476
3.077
0.130 x 10-6
4 1/2
4.500
3.958
3.601
0.111 x 10-6
01/06/17
50
Rod Sizes in
String, inch
Values of R
5
8
34
R1 = 0.759 0.0896 Ap
3
4
78
R1 = 0.786 0.0566 Ap
R1 = 0.814 0.0375 Ap
7
8
R2 = 0.241 + 0.0896 Ap
R2 = 0.214 + 0.0566 Ap
R2 = 0.186 + 0.0375 Ap
5
8
34 78
R1 = 0.627 0.1393 Ap
R2 = 0.199 + 0.0737 Ap
R3= 0.175 + 0.0655 Ap
3
4
78 1
R1 = 0.664 0.894 Ap
R2 = 0.181 + 0.0478 Ap
R3= 0.155 + 0.0416 Ap
3
4
78 1 1 18
R1 = 0.582 0.01110 Ap
R2 = 0.158 + 0.4210 Ap
R3= 0.137 + 0.0364 Ap
01/06/17
51
D p,
inch
M
lb/ft
Er,
44
All
0.726
1.990x1
0-6
54
1.06
0.908
54
1.25
54
in/lb.ft
Fc
7/8
3/4
5/8
1/2
1.000
100.0
1.990x1
0-6
1.138
44.6
55.4
0.929
1.990x1
0-6
1.140
49.5
50.5
1.50
0.957
1.990x1
0-6
1.137
56.4
43.6
54
1.75
0.990
1.990x1
0-6
1.122
64.6
35.4
54
2.00
1.027
1.990x1
0-6
1.095
73.7
26.3
1.990x1
= 2.25
plunger
diameter
1.067
0
F
=
frequency
factor
01/06/17
c
1.061
83.4
16.6
Dp
54
-6
52
D p,
inch
M
lb/ft
Er,
55
All
1.135
1.270x1
0-6
64
1.06
1.164
64
1.25
64
64
in/lb.ft
Fc
7/8
3/4
5/8
1/2
1.000
100
1.382x1
0-6
1.229
33.3
33.1
33.5
1.211
1.319x1
0-6
1.215
37.2
35.9
26.9
1.50
1.275
1.232x1
0-6
1.184
42.3
40.4
17.3
1.75
1.341
1.141x1
0-6
1.145
47.4
45.2
7.4
Dp = plunger diameter
Fc = frequency factor
01/06/17
53
01/06/17
54
01/06/17
55
Liquid
IN
01/06/17
57
58
S p S e p et er
dimana:
Sp
S
ep
et
er
=
=
=
=
=
Pumping Unit
Jika ujung tubing di-anchor, maka tidak terjadi stretch
terhadap tubing
01/06/17
59
40.8 L2
ep
E
Tubing Stretch
5.20 f LDAp
et
EAt
Rod Stretch
5.20 f DAp
er
EAr
Single Rod
01/06/17
er
5.20 f DAp L1 L2
L
..... n
E
An
A1 A2
Tapered Rod
60
5.20 g L2 Ap Ar
Tubing Stretch et
01/06/17
Ar E
5.20 L Ap Ar L2
At E
61
Pump Displacement, PD
Diperlukan untuk menentukan laju produksi sumur pompa
Luas penampang plunger
Effective Stroke Length
Pumping Speed
PD Ap S p N Conversion
o.1484
spm
in
in2
bbl/day
01/06/17
62
63
Counterbalance
Torque pada Gear Reducer
Horsepower of Prime
Mover
Speed Reduction and
Engine Sheave Size
01/06/17
65
01/06/17
66
01/06/17
2
67
01/06/17
68
Perancangan Counterbalance
(3)
Beban Maximum :
W f Wr 1 bouyancy friction
Beban Minimum :
Wr 1 bouyancy friction
Beban rata-rata: 0.5 BebanMax BebanMin
0.5W f 2Wr 2 bouyancy
01/06/17
69
Perancangan Counterbalance
(4)
Maka Counter balance Effect yang ideal
adalah:
Ci 0.5W f Wr 1 0.127 f
70
Perancangan Counterbalance
(5)
Sedangkan pada waktu down stroke beban
01/06/17
71
Perancangan Counterbalance
(6)
72
Perancangan Counterbalance
(7)
73
Perancangan Counterbalance
(8)
Diagram Counterweight
l2
l1
CW
Fp
Fp
r
l1
l2
Cs
Wc
Berat counterweight, lb
01/06/17
d
Wc
74
Perancangan Counterbalance
(9)
Perhitungan counterbalance
l2
effect nyata :
l1
CW
Fp
Fp
r
01/06/17
Ct C s C w
d
Wc
75
Perancangan Counterbalance
(10)
Perhitungan counterbalance
l2
effect nyata :
l1
CW
Ct C s C w
Fp
l1
l2
Cw Wc
Fp
Ct Cs Wc
01/06/17
d
Wc
l1
l2
d
C s Ct Wc
r
l1
l2
76
Perancangan Counterbalance
(11)
Perhitungan Torque
Torque adalah gaya tegak lurus yang bekerja pada
77
Perancangan Counterbalance
(12)
Peak Torque pada saat upstroke ditentukan
dengan persamaan:
S
PTu PPRL Ct
2
PTu
01/06/17
Perancangan Counterbalance
(13)
Prime Mover
Dua jenis Prime Mover, yaitu:
Internal Combustion Engine
Single-, dual-, atau multi-cylinder
79
Perancangan Counterbalance
(14)
Horsepower
Total Nameplate Motor Horse Power:
HPnp
dimana:
PRHP
CLF
Es
PRHP CLF
Es
system
01/06/17
80
Perancangan Counterbalance
(15)
Horsepower
Polished rod horsepower:
HPf
= friction horsepower
Hydraulic horsepower:
HPh 7.36 x10 6 Q f Ln
01/06/17
81
Perancangan Counterbalance
(16)
Net Lift
Menyatakan perbedaan tekanan ke arah pergerakan
82
Perancangan Counterbalance
(17)
Net Lift
Jika pompa dipasang pada working fluid level:
2.31Pt
LN L
f
Maka LN = L = D
level:
01/06/17
2.31Pt
LN L L D
f
D 2.31Pt
83
Perancangan Counterbalance
(18)
Frictional Horsepower
Wr
2S N
8
HPf
6.31x10 7 Wr SN
3300012
84
Perancangan Counterbalance
(16)
Cyclic Load Factor (CLF)
Prime Mover diharapkan dapat memenuhi
Hydraulic horsepower
Surface equipment losses
Subsurface losses
Cyclic load, yang disebabkan perubahan beban
85
Perancangan Counterbalance
(17)
Cyclic Load Factor (CLF)
Conventional & Air
Balanced
NEMA D
Electric Motor
Slow speed
engine
1.375
NEMA D
Electric Motor
Multi-Cylinders
engine
01/06/17
Mark II
NEMA D
Electric Motor
Slow speed
engine
1.10
NEMA D
1.897
Electric Motor
Multi-Cylinders
engine
1.517
86
01/06/17
de
du
Ne
Nu
Nu
N
Maka:
NZd u
de
Ne
01/06/17
88
API Standard 11 E
Contoh:
C 114 143 - 64
Max. Stroke
Length : 64 inch
Structure Capacity : 14 300 lb
Peak Torque Rating : 114 000 in-lb
C = Conventional
M = Mark II
A = Air Balance
01/06/17
Catatan:
Peak Torque Rating = Reducer Rating
Structure Capacity = Polished Rod Load
89
API RP 11 L
01/06/17
90
01/06/17
91
D p,
inch
M
lb/ft
Er,
44
All
0.726
1.990x1
0-6
54
1.06
0.908
54
1.25
54
in/lb.ft
Fc
7/8
3/4
5/8
1/2
1.000
100.0
1.990x1
0-6
1.138
44.6
55.4
0.929
1.990x1
0-6
1.140
49.5
50.5
1.50
0.957
1.990x1
0-6
1.137
56.4
43.6
54
1.75
0.990
1.990x1
0-6
1.122
64.6
35.4
54
2.00
1.027
1.990x1
0-6
1.095
73.7
26.3
1.990x1
= 2.25
plunger
diameter
1.067
0
F
=
frequency
factor
01/06/17
c
1.061
83.4
16.6
Dp
54
-6
92
D p,
inch
M
lb/ft
Er,
55
All
1.135
1.270x1
0-6
64
1.06
1.164
64
1.25
64
64
in/lb.ft
Fc
7/8
3/4
5/8
1/2
1.000
100
1.382x1
0-6
1.229
33.3
33.1
33.5
1.211
1.319x1
0-6
1.215
37.2
35.9
26.9
1.50
1.275
1.232x1
0-6
1.184
42.3
40.4
17.3
1.75
1.341
1.141x1
0-6
1.145
47.4
45.2
7.4
Dp = plunger diameter
Fc = frequency factor
01/06/17
93
D p,
inch
M
lb/ft
Er,
in/lb.ft
Dp = plunger diameter
Fc = frequency factor
01/06/17
Fc
7/8
3/4
5/8
1/2
94
D p,
inch
M
lb/ft
Er,
in/lb.ft
Dp = plunger diameter
Fc = frequency factor
01/06/17
Fc
7/8
3/4
5/8
1/2
95
D p,
inch
Rod
Weigh
t
Er,
in/lb.ft
Fc
7/8
3/4
5/8
1/2
lb/ft
76
1.06
1.802
0.816x1
0-6
1.072
28.5
71.5
76
1.25
1.814
0.812x1
0-6
1.077
30.6
69.4
76
1.50
1.833
0.804x1
0-6
1.082
33.8
66.2
76
1.75
1.855
0.795x1
0-6
1.088
37.5
62.5
76
2.00
1.880
0.785x1
0-6
1.093
41.7
58.3
76
2.25
1.908
0.774x1
0-6
1.096
46.5
53.5
76
2.50
1.934
0.764x1
0-6
1.097
50.8
49.2
76
2.75
1.967
0.751x1
0-6
1.094
56.5
43.5
D = 3.75
plunger
diameter
2.039 0.722x1
0
Fc = frequency factor
01/06/17
1.078
68.7
31.3
76p
-6
96
D p,
inch
M
lb/ft
Er,
in/lb.ft
Dp = plunger diameter
Fc = frequency factor
01/06/17
Fc
7/8
3/4
5/8
1/2
97
D p,
inch
M
lb/ft
Er,
in/lb.ft
Dp = plunger diameter
Fc = frequency factor
01/06/17
Fc
7/8
3/4
5/8
1/2
98
D p,
inch
M
lb/ft
Er,
in/lb.ft
Dp = plunger diameter
Fc = frequency factor
01/06/17
Fc
7/8
3/4
5/8
1/2
99
D p,
inch
M
lb/ft
Er,
in/lb.ft
Dp = plunger diameter
Fc = frequency factor
01/06/17
Fc
7/8
3/4
5/8
1/2
100
D p,
inch
M
lb/ft
Er,
in/lb.ft
Fc
7/8
3/4
5/8
1/2
Dp = plunger diameter
Fc = frequency factor
01/06/17
101