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Zaii Hot Forging
Zaii Hot Forging
ZAIIMATUL
HUSNAA
HUSNAA M
M
12513062
12513062
METALURGI PEMBENTUKAN
LOGAM
TEKNIK METALURGI
INSTITUT TEKNOLOGI BANDUNG
2016
OUTLINE
Introduction
Main Product
Manufacturing Process
Equipment Plant
Product Specification
Product Advantage
Summary
Reference
INTRODUCTION
Sales
: 1200
million
Employees : 5500
Customers:
Car
manufactures,
packaging,
Technological and global market leader in the metal forming
appliances,
minting, industry
MAIN PRODUCT
Drive component: Al
Alloy
Wheel: Medium
Carbon Steel
MAIN PRODUCT
Medium Carbon Steel
Diesel Loco Wheel - IRS: R34/03***
Weight/piece, Wheel tread
kg
dia, mm
528
1097
Axle load, t
16.25
MANUFACTURING PROCESS
Billet
Loading
Finished
Forging
Billet
Cutting
Heating
Furnace
Upsetting
Start
Forging
High Pressure
Descalling
Piercing
MANUFACTURING PROCESS
Roll forming
UV-Magnetic
Testing
Trimmin
g
Machining
Stacking to reheating
furnace
CNC machining
EQUIPMENT PLANT
Billet
Cutter
Wheel
Rotary Hearth
Furnace
Hydraulic
Descaling
Press
Pneumatic
EQUIPMENT PLANT
CNC
Machine
Clamping and
Polishing
Machine
UV-Magnetic
Testing Machine
EQUIPMENT PLANT
1.
2.
3.
4.
5.
6.
Drive Head
Piston Rod
Slide
Upper Die
U-frame
Lower Die
Billet Cutter
1. Clamping Head
2. Saw blad
carriage
3. Saw blade
4. Machine bed
5. Power
EQUIPMENT PLANT
1. Liquid Sprayer
2. Monitor
System
3. Motor
1. Thrust Piece
2. Pneumatic
Spring
Pneumatic
3. Punch with
lubricant
4. Die
Magnetic
Tester
PRODUCT SPECIFICATION
C%
max
Mn%
max
0.57
0.60.85
Chemical
Composition
P%
S%
Si%
max
max
max
H (ppm)
max
0.03
0.03
0.15
2.5
Specification
Mechanical
Properties
IRS: R-34/03***
Diesel Loco
Wheel
IRS: R-34/03***
Yield Strength
(Min) MPa
Tensile
Strength MPa
%
Elongation
V-Notch impact
Toughness ( 20
CJ/cm2)
50% UTS
775-900
13-11 min
20 min
PRODUCT ADVANTAGE
Diesel Loco
Wheel
IRS: R-34/03***
SUMMARY
Schuler is a metal forming industry based in Germany
One of their product is medium carbon steel (Diesel Loco
Wheel-IRS: R-34/03***) wheel for railways wheel
The advantages of their product are higher Charpy V-notch
impact, higher %elongation, and higher tensile strength
improvingone problem may exacerbate other problems. It is
therefore necessary to prove by trialthat the demonstrated
improvements outweigh any deterioration in other properties.
REFERENCE
www.schulergroup.com (diakses tanggal 28 November 2016 pukul 17.52)
www.arrium.com (diakses tanggal 28 November 2016 pukul 19.02)