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Crushing and Grinding
Crushing and Grinding
Crushing
1. Primary Crushing 100cm-10cm
2. Secondary Crushing 10cm-1cm
3. Grinding
Pressure Chipping Fracture Stripping
Why Comminution need divide into several stage for breaking
1. limiting by machines strength
2. limiting by machines characteristics
3. limiting by Nip angle
4. different particle size needs different breaking force.
5. avoid over grinding
Breaking Forces
2. Secondary Crusher
Cone Crusher
Rolls Crusher
Impact Crusher
3. Mill
Ball mill
Rod mill
Four type of Jaw Crusher
(1) Blake type
specification
GL (inch)
Mouth
l
S=Close Set
So=Open Set
So -S =W (Throw)
S G
So n= Nip Angle
Throat
l
n
S
The biggest particle size in Feeding
Reduction Ratio R.R
The biggest particle size after crushing
100
25cm
4
25
6. 25cm
4
Reduction Ratio = 4
Cone Crusher
The cone crusher is a modified gyratory crusher
Wear-resistant steel
Grinding Ball Pebble
media
ZrO2 Al2O3
Rod Wear-resistant steel
grinding media
Tumbling Mill Types
1. Ball Mill
2. Rod Mill
3. Pebble Mill
4. Autogenous Mill
Types of Tumbling Mill
Depending on the shape
1. Cylindrical Mill
2. Tube Mill
3. Conical Mill
4. Compartmented Mill
1 2 3
When the diameter of the rod, or ball, is taken into account, the radius of the outermost path is (D-
d)/2, where D is the mill diameter and d the rod or ball diameter in metres.
Feed (F, f)
Feed(F.f)
Blend(B, b) Blend (B, b)
Tons balance
B=F+S=P P=S+U
Grade balance
Bb=Ff+Ss Pp=Ss+Uu BSF
Returned Feed Ratio Lc
Bb Ss Ff
S f b up Bb Sb Fb
Lc= = =
F b s = ps F ( f b) S ( b s)
Returned Feed
f b u p
S F S F
b s p s
F= feed weight
f= The weight % of particles less than certain particle size in feed
S= returned feed weight
s= The weight % of particles less than certain particle size in returned feed
P= crusher discharge weight
p = The weight % of particles less than certain particle size in crusher discharge
B= mixed weight
b=The
b= weight % of particles less than certain particle size in mixed
S
1 R 1 f F
R 1 s
R= the reduced % of the particles coarser than certain particle size, before and after
crushing
x% = the % particles larger than certain particle size in feed
y% = the % particles larger than certain particle size after crushing
xy
100%= reduced parts
x
A secondary crushing circuit (100 tons/hr) is shown in the
following flowchart. Please calculate the returned feed, ratio of
returned feed (Screen size 1 cm)