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    Sugar Mills Presention, by Aziz Jamali Talhar

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    Anonymous v32yhQWVF
    This document discusses the sugar mill process used in Pakistan. It describes the six main steps: [1] cane handling and preparation where sugar cane is unloaded and fed into mills for juice extraction. [2] Milling where the cane passes through mills to extract juice. [3] Juice clarification where lime is added to remove impurities. [4] Evaporation where juice is heated to crystallize sugar. [5] Pan boiling where syrup crystallizes into sugar crystals. [6] Sugar conveying, drying and packaging where crystals are conveyed, dried, cooled, screened and packed.

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    Sugar Mills Presention, by Aziz Jamali Talhar

    Uploaded by

    Anonymous v32yhQWVF
    63 views25 pages
    This document discusses the sugar mill process used in Pakistan. It describes the six main steps: [1] cane handling and preparation where sugar cane is unloaded and fed into mills for juice extraction. [2] Milling where the cane passes through mills to extract juice. [3] Juice clarification where lime is added to remove impurities. [4] Evaporation where juice is heated to crystallize sugar. [5] Pan boiling where syrup crystallizes into sugar crystals. [6] Sugar conveying, drying and packaging where crystals are conveyed, dried, cooled, screened and packed.

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    SUGAR MILLS PRESENTION , BY AZIZ JAMALI TALHAR 03462243209

    Original Title

    SUGAR MILLS PRESENTION , BY AZIZ JAMALI TALHAR

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    This document discusses the sugar mill process used in Pakistan. It describes the six main steps: [1] cane handling and preparation where sugar cane is unloaded and fed into mills for juice extraction. [2] Milling where the cane passes through mills to extract juice. [3] Juice clarification where lime is added to remove impurities. [4] Evaporation where juice is heated to crystallize sugar. [5] Pan boiling where syrup crystallizes into sugar crystals. [6] Sugar conveying, drying and packaging where crystals are conveyed, dried, cooled, screened and packed.

    Copyright:

    © All Rights Reserved
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    63 views25 pages

    Sugar Mills Presention, by Aziz Jamali Talhar

    Uploaded by

    Anonymous v32yhQWVF
    This document discusses the sugar mill process used in Pakistan. It describes the six main steps: [1] cane handling and preparation where sugar cane is unloaded and fed into mills for juice extraction. [2] Milling where the cane passes through mills to extract juice. [3] Juice clarification where lime is added to remove impurities. [4] Evaporation where juice is heated to crystallize sugar. [5] Pan boiling where syrup crystallizes into sugar crystals. [6] Sugar conveying, drying and packaging where crystals are conveyed, dried, cooled, screened and packed.

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    SUGAR MILL PROCESS

    PRESENTATION
    by Aziz jamali 03462243209
    SUGAR MILL PROCESS
    PRESENTATION.
    BY AZIZ JAMALI
    INSTRUMENT
    ENGINEER
    KHAIR PUR SUGER
    MILLS
    DEFINITION OF SUGAR,

    Sugar is an important source of food energy.


    During digestion, all food carbohydrates (starches
    and sugars) break down into single molecule
    sugars. These sugars are absorbed from the
    intestine into the blood stream and travel to the
    cells, where they are used to provide energy for
    SUGAR MILLS IN PAKISTAN .
    Punjab, 45 sugar mills

    Sindh, 38 sugar mills

    Khyber Pakhtunkhwa ( K P K ) , 07 SUGAR


    MILLS
    Formula Sugar
    C12H O22 11

    What is the formula for a simple sugar?

    Simple sugars are carbohydrates. Glucose and


    fructose are monosaccharide's and sucrose is a
    disaccharide of the two combined with a bond.
    Glucose and fructose have the same molecular
    formula (C6H12O6) but glucose has a six member ring
    and fructose has a five member ring structure.
    1. Cane handling and
    preparation

    Sugar canes Un load for crushing


    which are then fed to the milling
    tandem for efficient juice
    extraction .
    2. Milling (Juice
    Extraction)

    The cane shall pass through the milling tandem


    (consisting of 4 mills) for extraction of juice. The
    cane is conveyed between mills by rake
    elevators. Each mill is driven by hydraulic drives
    driven by hydro-motors.
    (addition of water to the crush for better
    ROLLER FOR CANE CRUSHING
    AFTER CANE CRUSHING
    DIVIDED INTO TWO PORTION

    BAGASSE
    &

    JUICE
    Bagasse

    from the last mill as a primary fuel source for


    sugar mills.
    bagasse conveyer to boiler house ,
    Boiler house generate steam For power
    house Turbine & Other section.
    Power house generate power for lighting &
    Bagasse,
    3. Juice Clarification

    Sugar cane juice has a pH of


    about 4.0 to 4.5 which is
    quite acidic. Calcium
    hydroxide, also known as
    4. Evaporation
    crystallisation, a process
    where the juice is
    heated and evaporated
    until sugar crystallises
    5. Pan Boiling
    The sulphited syrup is pumped into pans for crystallization.
    The process of crystallization initiated in pans is completed
    in the crystallizers. After mother liquor is exhausted to the
    optimum level i.e. maximum sugar from mother liquor has
    been converted into sugar crystals, the two constituents are
    separated in the centrifugal machine. The residual mother
    liquor is termed as molasses, a bye product used for
    producing Ethanol
    6. Sugar Conveying, Drying &
    Packaging

    The Sugar Crystals recovered from


    Centrifugal machines are conveyed,
    dried and cooled by multistoried
    hoppers by passing hot and cold air.
    Thereafter sugar is screened in a
    grader and packed as per the different

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