Scooter

DESIGN PHASE I FLOW

Identifying problem
Customer complaints/review Qfd pds surveys

Gather information
Journals References , and etc

Concept generation
brainstorming
Functional decomposition Morphological chart

Concept evaluate
Pugh method Decision matrix
IDENTIDFYING PROBLEM
Identifying problems

Customer complaints
Product review
Survey by questionnaires

OVERCOMING PROBLEMS BY :
House of quality
Product specification
PRODUCT DESIGN SPECIFICATION
Product Identification
- Standard bicycle design with two tires.
- Using electric motor.
- Have high capacity (maximum 100kg). Can withstand human weight up to 100kg.

Special Features
-Use a treadmill concept with the help of gears ratio attach from the treadmill to the rear tire.
- A treadmill is a device generally for walking or running while staying in the same place.
-This scooter was designed for human transportation over short distances. The treadmill on this
scooter functions as the speed enhancer. The main power train for this scooter is still the electric
motor. This treadmill will support the electric motor and increase the speed when it is needed.
- The advantages are that this scooter can reach higher velocity and also higher acceleration compare
to normal electric scooter.
-This scooter is quite easy to design because it used the design of standard bicycle.
-The design may help human for travelling in short distances and still can do a little exercise while
using the treadmill.
- Can help reduce the fact that Malaysias obesity rate is highest in Asia.
3.Concept
generation
 FUNCTIONAL DECOMPOSITION

Batteries
Lithium Ion (Li Ion) Power Train
Material Lead Acid (SLA) Brushless Hub
Aluminium Nickel Metal Motor
Alloy Steel Hydride (NiMH) Brushed
Carbon Fiber DC Motor

Chassis ELECTRIC
Drive
Foldable SCOOTER Chain
Treadmill
Belt
Mobility

Number of Breaking
Wheels System
2 Drum Break
3 Disc Break
4 V-Break
No
MARPHOLOGICAL CHART
Sub Function Option Solution
1 2 3
1 Material Aluminium Alloy Steel Carbon Fiber

2 Chassis Folding Treadmill Mobility

3 Number of wheel Two Three Four

4 Stopping / Braking Drum Break Disc Break V-Break

system

5 Drive Chain Belt

6 Power Drain Brushless Hub Motor DC Motor




7 Battery Lithium Ion (Li ion) Lead Acid (SLA) Nickel Metal Hydride (NiMH)



Design Concept 1

Basic Electrical Scooter

Sub-Function Choice Reason

Material Aluminium Lightweight & durable

Chassis U-Shape Maximum capacity for part installation

No of Wheels 2 Bicycle standard, easier maneuver, quicker

acceleration & more speed
Braking System Drum Break Cheaper & take less hydraulic force to activate

Drive Chain High transmission efficiency & high speed ratio

Power Drain Brushless Motors Long life span, little maintenance & high efficiency

Batteries Lead Acid Least expensive to replace

Design Concept 2

Foldable Electric Scooter

Sub-Function Choice Reason

Material Aluminium Lightweight & durable

Chassis Foldable Can be transported everywhere

No of Wheels 2 Easier maneuver, quicker acceleration & more speed

Braking System Drum Break Cheaper & take less hydraulic force to activate

Drive Chain High transmission efficiency & high speed ratio

Power Drain Brushless Motors Long life span, little maintenance & high efficiency

Batteries Lead Acid Least expensive to replace

Design Concept 3

Treadmill Electric Scooter

Sub-Function Choice Reason

Material Aluminium Lightweight

Chassis Treadmill

No of Wheels 2 Operation like bicycle

Braking System V-Break Same performance as bicycle braking system

Drive Chain Can withstand abrasive conditions and operate in wet

conditions
Power Drain Brushed Motors Less expensive & easy to operate

Batteries Lithium Ion Lighter & last about 800 full charge cycles before it
needs to be replaced.
Design Concept
4

Mobility Electric
Scooter

Sub-Function Choice Reason

Material Aluminium Durable and lightweight

Chassis Mobility Suitable for special needs person

No of Wheels 2 For extra stability, dynamic stability

Braking System Disc Break Brakes that used calipers to squeeze pair of pads
against a disk in order to crate friction
Drive Belt Quite than chain drive

Power Drain Brushed DC Motor Low initial cost, high reliability & simple control of
motor speed
Batteries Lithium Ion Lightweight 48 volts lithium ion battery
4. Concept Evaluation
PUGH METHOD
WEIGHTED DECISION MATRIX
PHASE II
PRODUCT ARCHITECTURE

18-20

19-
23

28 107c
m
20

230cm