Maruti Steel Fab.

Shaping Ideas

One of the Largest Manufactures

of Formworks in INDIA.
 INTRODUCTION
 Maruti Steel Fab.
 1 of the largest manufactures of formworks.
 Launching Gantry.
 Segmental Formwork.
 Tunnel Formwork.
 Specially designed formwork for Post
Tension Slabs for IT & Malls.
 Banglore Metro
 Design & Fabrication of
Elliptical shape of
formwork size 1600mm
X 2500 mm.
 17 meters height
Single Pour. For
Karnataka most
prestigious Project. On
Main MG Road.
Banglore Metro.
Casting on going in process
In line Pier along with Pier Cap
 Fly over at Pune ( Hadpasar)
 Pier & Pier Cap at
Pune.
 Client: M/s. J.Kumar
Infra Projects Limited.
 With groves Flaring
like Sun Rays. In the
Cap.
 Crown between Pier &
Pier Cap.
 Pier, Pier Cap & I Girder formwork
 Pier Diameter 1700mm
Diameters, with Seamless
grooves of 25 mm deep in
full length of Pier.
 Pier Cap Elliptical Flair
Step Wise.
 Top of the cap have 2
radius making it look like
Pipe, thru out Periphery
 Bhiwandi Flyover.
 Raw Finish of the
concrete surface
where in casted using
Maruti Steel Fab. Pier
Formwork.
 Client: J.Kumar
Infrastructure Limited.
 Box Girder Shuttering.
 Pier Casting for
Pathankot Highway. BOT.
 Client M/s. Gannon
Dunkerly & Co Limited
( Delhi Division)
 Various Spans of 32.4
meters, 35 meters, 42
meters & 48 meters.
Along with Trussels &
supporting structure.
 Phathankot Highway.
 Around 1000 Tons of
Steel Shuttering for
Box girder & Cribs.
Supplied by Us in 5
months time.
 Box Girder

 Bottom Slab ready with

reinforcement along
with the side
shuttering, including
intermediate blisters.
 P.S.C. Girder Shuttering
 P.S.C. Girder
shuttering of height
2250 mm height &
length of 21480 mm.
 Client: Satav
Infrastructure Limited.
 Prestigious Project of
NH – 4. B.O.T . For
N.H.A.I.
 Panchagutta Flyover
 Under HUDA the
flyover formwork was
done by us with
Elliptical Flair in 4
meters portion.
 Client: M/s. Gammon
India Limited.
 Including Rubber
Lining done by us.
 D Shape Tunnel Formwork 5500mmHt X
5000mm (W)X6000mm long
 D. Shaped Tunnel Form work
with window arrangement for
pouring of concrete, the frame
done using high tensile steel
thus reducing the weight of
formwork, internal clear opening
3.5 X 3 meters for Dumper to
pass thru for disposal of
Mucking inside the tunnel thus
enabling parallel, construction
activities going on.
 Client: M/s. Sammon Engineers
&Earthmoving Corpration.
 Site: Udaipur.
 Tunnel Shuttering
 D Shaped Tunnel formwork done
way back in 1997. Very Light in
weight using the truss type
arrangement.
 Client M/s. Mudhcon Projects
Limited.
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 D Shaped Tunnel formwork for
MKDVC Project ( Water Tunnel )
 5 meters ( W) X 5.250 ( H ) X 6
meters long .
 Client: M/s. Parwani Builders (P)
Limited.
 Site: Kolhapur
 Tunnel Formwork.
 Total Length of the tunnel 7
Kilometers.
 Site: Devikhindi.

 ------------------------------

 Side lining for tunnel.

 7 meters wide, 3.6 meters Height &
6 meters long formwork.
 Client : P.V.R Projects Limited.
 With all window arrangements &
pneumatic vibrators.
 Retaining Walls
 Retaining wall casted in single pour
of height of 7300 mm.
 Length of Trench 2 Kilometers.
 1 side support only the other side
rock was there over cut up t0 1
meter in some places.
 Client: Shapoorji Pallonji & Co
Limited
 Site : Ranjangaon.
 Total Tons: Approximate 100 Tons.
 Shuttering designed for PT Salb
 Ply wood plates specially
designed for Post
Tensions Slabs.
 Where in only primary grid
required secondary grid
not required.
 High Tensile Channels
placed over the Stirrup
heads & plates directly
over that.
 Plywood plates.
 Plate Gives over 120
reputations.
 All Standard
components are used.
 Weight of the plates
much lighter that wall
forms. Just 33 Kg per
meter square.
 Cuplock System
 Cuplock system supplied
for defense building.
 27 meters height.
 Beam of 1200mm Height &
24 meters span.
 Slab Thickness 400 mm
 Using Plywood Plates.
 Client: Vijay Nirman Co P
Limited.
 List of Clients.
 Ambience Construction India Ltd Hyderabad
 Associated Engneering Co (P.V.Raj.) Hydrebad.
 Gayatri Projects Ltd . Hyderabad /
Banglore
 H.H.Engineers Pune.
 Ircon Constructions Limited. Pune.
 J.Kumar Infraprojects Ltd Mumbai.
 K.Raheja Construction (p) ltd Pune
 Madhucon Projects Ltd . Hyderabad/
Pune.
 Nagarjuna Construction Co. Ltd Bombay ,
Hyderabad
 NCC – Maytas ( J.V) Singapore City. Hydrebad.
 Petron Civil Engineering Ltd Pune
 Pratibha Construction Co. Kolhapur .
 Rajdeep Buildcon (P) Limited. Pune/Nagar/Nagpur.
 Ramky Infrastructure Limited. Hydrebad.
 Satav Construction (P) Limited Pune.
 Sew Construction Ltd Hyderabad
 Shapoorji Pallonji & co Ltd . Pune
 Shrinivasa Construction Ltd Hyderabad/ Pune.
 Simplex Concrete Piles I Ltd Mumbai
 Skanska Cementation I Ltd Bombay
 Sobha Space ( P ) Limited Banglore / Pune.
 Soma Enterprises Ltd Hyderabad (all India site ) .
 U.B.Engineering Ltd Pune , Chiplun.
 Vascon Engineering P Limited Pune.
 Vijay Nirman Co P Limited Pune / Nagpur /
Nandurbar.
 M.R.Builders Pune
 Gammon India Limited Nasikh, Hydrebad.
 Navayuga Engineering Co Limited. Banglore / Hydrebad.
 Cherian Varkey construction company Pvt ltd Kochi.
 Bangalore Metro Rail Corporation Limited Bangalore.
 And Endless list to follow………..
 On going Works as on 20.9.2008

 Launching Girder Total length 72 meters ( Including nose) Span

between 2 piers 32 meters. Client: Navayuga Engineering Co Limited.
 Elliptical Pier, with elliptical flair & cap. Client Bangalore Metro Rail
Corporation Limited.
 Sky Walk for around 2000 Tons, Client: J.Kumar Infraprojects Limited.

 Column & Slab casting single pour column height 9 meters. For
Power Project J.S.W. Client: Raghu Constructions.
 P.S.C. Girder Shuttering. Client Cherian Varkey construction company
Pvt ltd Kochi.
 Rental Division. Material available on hire.
S.No Description Numbers
1` Props – 2.00 + 2.00 = opening = 3.70 5000

2 Props – 2.00 + 3.00 = opening = 4.70 2000

3 Spans – 2.35 + 2.35 = opening = 4.10 Mtr 1000
4 Centering plates - .600 X .900 5000
5 1.00 X H Frames – 2.00 2000
6 Cross Bracing – 2.00 X 2.00 2000
7 Cup lock systems Vertical – 2.00 Mtr 1500
8 Cup lock systems vertical – 1.50 mtr 1500
9 Cup lock systems vertical - 1.00 Mtr 1500
10 Cup lock systems horizontal – 1.00 2000
11 Cup lock systems horizontal – 1.20 2000
12 Cup lock systems horizontal – 2.00 2000
 Contact Us.
 Maruti Steel Fab.
Plot # 9. B.U. Bhandari Industrial Estate
Sanaswadi. Pune 412208.
Email: harish@marutisteelfab.com.
marutisteelfab@gmail.com.
Cell # +919822000092.
Cell # +919823366661.
Fax # +91- 20 – 66113695.
Branches: Bombay, Hyderabad, Bangalore, Chennai.