12GeV Upgrade - Beam Transport

Injection, Linac, Extraction, &

Correctors
Preliminary Design and Safety Review

LINACs

Michael Bevins
May 17, 2007
Outline

Introduction & Scope

Requirements & Specifications
New/Modified Linac Elements/Girder Count
Beam Transport Layouts
Safety Considerations
Cost Estimates
Risk Assessment
Summary
Introduction & Scope
The12GeV upgrade requires an
additional ten cryomodules
Five in the north linac and five in
the south
NEW modules are longer than the
original CEBAF modules
Result: Warm region girders
downstream of the new modules
must be replaced with a new short
girder
Like downstream of SL21
12GeV field strength requirements force us to replace two QB quads at the
start of the linac with QCs
Songsheet level machine layouts, QB to QC mod, and the short warm region
girder will be presented along with cost estimates
Only modified sections of the LINACs will be included in this
presentation
Requirements & Specifications
Alignment specs
Quads positioned to +/-0.5mm in x & y, +/- 1.0mm in z
Vacuum specs
Pre linac: (at MQB1L00 & 01)
Beam line partial pressure of hydrogen <10-6 torr
Total average pressure of all other constituents less than 5x10-7
torr
Warm region girders between cryomodules
UHV
Fabrication, welding, cleaning & handling, and leak checking specs still
apply
22631-S-001 Fabrication of Ultra-High Vacuum Equipment
22632-S-001 Cleaning and Handling of U.H.V. Components
22633-S-001 Welding Specification For U.H.V. Components
22634-S-001 Helium Leak Test For U.H.V. Components
Note an update and modernization of our vacuum specs is underway
New/Modified Linac Elements/Girder Count

Element Qty Element Qty

Quads 12 Diagnostics
QB 10 BPM 12
QC 2 Viewer 2
Correctors 14 Vacuum
BT Horizontal 2 Ion Pump 18
BT Vertical 1 Convectron Gauge 1
DJ Vertical 5 Beam Valves 18
DB Horizontal 6 Fast Valve 2
DP Stations 2
Qty Roughing Valve 10
New Quad Girders 12
Warm Region Girders 10
Single Quad Girders 2
QC 2

Elements in red are part of I&C WBS

Beam Transport Layouts N&S Linac
North Linac 1st Section
QB to QC change at MQB1L00 & 01
N&S Linac Sections 3 & 4
Add new modules in zones 22 through 25
Replace warm region girders with new short girder
North Linac

South Linac
Beam Transport Layouts QB to QC change

MQB1L00 & MQB1L01 girder

modifications
Replace QB quads with higher strength
QCs
Shift MQB1L00 stand 4 inches upbeam
to improve girder stability
Shift MQB1L01 upbeam 7.6cm from
View looking upbeam to MQB1L00 & 01 girders
12GeV dimad position

MQB1L00 MQB1L01
Beam Transport Layouts N&S Linac
Layout of new modules & girders in linac DP station
moved to end
of linac

Current Configuration (Zones 19 22)

12GeV Configuration (Zones 19 22)

New module
Replace module
baseplates

Current Configuration (Zones 23 26)

12GeV Configuration (Zones 23 26) Five New

Four New
modules warm girders
Beam Transport Layouts Warm Region Girders
Warm girder design reviewed in Oct 2004
Prototyped and installed at SL21
Designed to accommodate multiple combinations of
cryomodule configurations
Quad, BPM, and alignment cartridges will be reused H&V nested
on new short girders Viewer & pump
Air Core
correctors Quad
drop cross over BPM

New
Existing stand
baseplate
Old warm region girder New short warm region girder
Safety Considerations

Personnel Training
Jlab & sub-contractor
Radiation
Designated areas for containment and radiation survey
of material that will be removed from the tunnel
Material handling
Provide provisions for lifting
Electrical Hazards
Package and support electronics, power leads and
terminal blocks to control electrical hazards
Cost Estimates LINAC WBS Rollup

12GeV Beam Transport Scope, Labor & Procurement Estimate

LABOR [Man Wks] PROCUREMENTS [$k] EXPENSES [$k]

Contingency
WBS ELEMENT ME MD MT Total Contingency Total Total Contingency
D/PM & J Material

1.3.4.3 13.7 5.7 107.9 127.4 20.4 115.9 19.5 2.8 0.0 0.0
LINACS
QUADS &
1.3.4.3.2 2.2 2.0 4.1 8.3 2.1 14.7 3.7 2.8 0.0 0.0
CORRECTORS
GIRDERS &
1.3.4.3.3 2.2 0.7 0.2 3.1 0.6 73.4 11.6 0.0 0.0 0.0
STANDS
1.3.4.3.5 VACUUM 1.0 1.5 10.5 13.0 2.1 20.4 2.2 0.0 0.0 0.0

INSTALLATION &
1.3.4.3.6 8.4 1.5 93.2 103.1 15.7 7.5 2.0 0.0 0.0 0.0
ALIGNMENT

WBS Elements I have covered today

Cost Estimates - Highlighted WBS
Girder & Stand Procurements
12GeV Beam Transport Scope, Labor & Procurement Estimate

PROCUREMENTS
Contingency
Unit Total
ELEMENT / QTY D/PM & J
WBS ACTIVITY DEFINITION / SCOPE ITEMS Cost [$] [$k] Basis D/PM J
Activity ID Total [$k]
GIRDERS &
1.3.4.3.3 73.4 11.6
STANDS
1 Proc/Vend Fab Linac Stands (Linac Stands) 13.2 2.0

m Procure new warm girder stands 1200 11 13.2 eng jud 0.15 2.0
2 Proc/Vend Fab Linac Girders (Linac Girders) 48.4 0.16 7.9

m Procure warm region girders 3710 11 40.8 eng jud 0.15 6.1
Fab new girders to accommodate QB to QC change at
m MQB1L00 & MQB1L01 2550 2 5.1 eng jud 0.25 1.3
m CF flange pair gasket and hardware 27 35 1.0 catalog 0.10 0.1
m Fab beamline tie-in spools 300 5 1.5 eng jud 0.25 0.4
3 Proc/Vend Fab Linac viewer Pump drops (Linac Girders) 11.8 1.8

m Procure warm girder viewer pump drops 1076 11 11.8 eng jud 0.15 1.8

* Warm girder qty includes one spare

Girder Cost
[FY07$]
Typical LINAC Warm Region Girder & Stand 7746
Supports & Hardware 2350
Stand 1200
Vac (includes 40L/s ion pump & roughing valve) 4196
* Warm girder cost reviewed as part of Quad review on May 3 rd 2007
Risk Assessment
Technical - Low
Girders & Supports very similar designs exist and are
already proven
Warm region girder prototyped and installed at SL21
Alignment - same as existing machine
Procurement Schedule - Low
No long-lead items identified
Cost Low
Linac warm region girder recently prototyped
Good cost estimates for machined parts
Vendor & Jlab shop budgetary estimates
Summary

Preliminary LINAC beam transport layouts, cost and installation

estimates to support CEBAF at 12GeV are complete based on
present scope
We are in a good position to support our DOE External Project
Reviews this summer
We will continue to work closely with our friends throughout the lab
(safety, CASA, installation, vacuum, alignment, RadCon, I&C,
magnet measurement, operations, procurement & facilities) as we
move forward
Detailed design will be completed to support assembly and
installation schedules
We look forward to comments & recommendations from the
committee