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Detailed inspection procedure of the new part Issue : 2016.4.07

Revise : 1 / 15
LG(67)-G3-1214 Grille Assembly,Discharge Revision # :

Detailed Inspection Procedure of the New Part

- Grille Assembly,Discharge -

0. Revision History
1. Inspection Prodedure of New Parts

H&A Company, Quality Management FD Division

 LG Electronics Internal Use Only
Detailed inspection procedure of the new part Issue : 2016.4.07
Revise : 2 / 15
LG(67)-G3-1214 Grille Assembly,Discharge Revision # :

Revision history

Rev. # Rev. Date Pages Revised Contents Charge Department

0 2016.4.07 New Issued SeonGyun Kim RAC IQC
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Detailed inspection procedure of the new part Issue : 2016.4.07
Revise : 3 / 15
LG(67)-G3-1214 Grille Assembly,Discharge Revision # :

Grille Assembly,Discharge

Category Test Item Test Method Standard Sample Reference

General Structure Test Check the assembled status(gap,etc) Satisfy with drawing specification 5
General Appearance Check Appearance check by Visual inspection(material, stamping, col Materials, shapes, colors should be sat 5
or) isfied with drawing specification
General Specification Check Check part missing and material spec. Satisfy with drawing specification 5
General Grease Applied Test Check grease applied point Satisfy with drawing specification 5
General Flatness Test Measure flatness Satisfy with drawing specification 5
General Gap Check Check gap Satisfy with drawing specification 5
Function Operational Test Check vane, NPI, LED, Display etc by jig Don't have defect 5 Check operation part
Function Operational reliability Input rating voltage and check vane operation Don't have crack and stop moving 2 Check operation part
- Cooling only: 12600 times
- Heat and Cool: 25200 times
Function Adhesion Test Check adhesion force by push pull gauge Satisfy with drawing specification 2 For double tape used
part
Function Water Leakage Test Pour water at bucket and check leakage for 24hrs Don't leak water 2
Environmental Heat and Cold Cycle Test Test 5cycle below condition(-20 1hr, 60 1hr) Dont peel off and any defect 2
Chemical Chemical Resistance Test Rubbing 10time(Go and back) by 95% alcohol, 1kgf Don't have defect such as erase, crack 2 For silk screen part
etc
Packing Trolley/Package Check Check Assembly's cart and packing condition Don't have any defect point to part 1
Eco XRF Test Measure homogeneous material with XRF No hazardous material, and refer to t 1
he LGE standard LG(65)-B-3514
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Revise : 4 / 15
LG(67)-G3-1214 Grille Assembly,Discharge Revision # :

1) Appearance

No Category Check Clause Result

1 Check short shot

2 Check sink mark, flow mark, black spot, weld line on surface

3 Color difference (compare to reference limit)

General
4 Check dust and peel of in case of surface treatment such as paint, plating etc.

5 Check scratch, stabbed mark of surface

6 Check drain hole stuck or not

7 PL Concern of sharp edge(flash, burr) If PL concerned then do sharp edge test

2) Structure
No Category Check Clause Result

1 Check drawing specification of assembled gap

General
2 Dont have any assembly issue?

3) Specification
No Category Check Clause Result

1 General Check matching the sample and Work instruction of drawing

2 General Compare specification drawing with sample (Miss used and missing etc)
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LG(67)-G3-1214 Grille Assembly,Discharge Revision # :

4) Grease applied
1. Purpose Prevent operation parts abnormal noise and trouble

[Instrument]
2. Measuring Instrument Drawing and naked eye

3. Inspection method Compare drawing with sample which points are grease applied

[Inspection method]
Grease Applied part

4. Test sequence Check drawing which part have to applied grease first
and then compare with sample

5. Sample quantity
5EA

6. Judgment Criteria Match with drawing and dont overflow

* If operation part dont applied grease then request to check to R&D
member
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LG(67)-G3-1214 Grille Assembly,Discharge Revision # :

5) Flatness Test
1. Purpose Prevent gap issue when assembled part

[Instrument]
2. Measuring Instrument Vernier calipers, Height gage, Gap gage

3. Inspection method Follow drawing inspection method how to do inspect

[Inspection method]

* Measure a, b, c parts dimension and then check gap

4. Test sequence Set the sample at surface plate and then check flatness
by drawing

5. Sample quantity
5EA

6. Judgment Criteria Satisfy drawing spec

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LG(67)-G3-1214 Grille Assembly,Discharge Revision # :

6) Gap check
1. Purpose Prevent products gap issue

[Instrument]
2. Measuring Instrument Gap gauge, Height gauge, Digital Vernier Calipers

3. Inspection method Check gap

[Inspection method]

4. Test sequence 1. Fix sample for dont move

2. Check drawing checking point of gap
3. Compare dimension which point is marked at drawing
5. Sample quantity
5EA

6. Judgment Criteria Satisfy with drawing specification

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LG(67)-G3-1214 Grille Assembly,Discharge Revision # :

7) Operational test D/Grille integrated model only

1. Purpose Prevent operation parts abnormal noise and trouble

[Instrument]
2. Measuring Instrument Jig

3. Inspection method Check Vane, Ionizer, LED display operation by jig

4. Test sequence 1. Connect jig and part

2. Set part like production condition
[Inspection method] 3. Check operation

5. Sample quantity 2EA

6. Judgment Criteria Dont have any defect such as abnormal noise and operation error
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LG(67)-G3-1214 Grille Assembly,Discharge Revision # :

8) Operational reliability test D/Grille integrated model only

1. Purpose Prevent operation error and defect such as abnormal noise

[Instrument]
2. Measuring Instrument Product and Jig(Main PCB which is onboarding for test)

3. Inspection method Check vane operation by jig

4. Test sequence 1. Connect jig and part

2. Set part like production condition
[Inspection method] 3. Input rating voltage and check vane operation
- Cooling only: 12600 times
- Heat and Cool: 25200 times

5. Sample quantity 2EA

6. Judgment Criteria Dont have any defect such as abnormal noise and operation error
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LG(67)-G3-1214 Grille Assembly,Discharge Revision # :

9) Adhesion test
1. Purpose Prevent detach

[Instrument]
2. Measuring Instrument Push Pull gauge

3. Inspection method Check adhesion force by push pull gauge

4. Test sequence 1. Fix Louver,Horizontal by block

2. Push Louver,Horizontals ionizer cover by push pull gauge
[Inspection method] 3. Check force which cover is detached

5. Sample quantity 2EA

6. Judgment Criteria Satisfy with drawing specification

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LG(67)-G3-1214 Grille Assembly,Discharge Revision # :

10) Water leakage test

1. Purpose Prevent water leak

[Instrument]
2. Measuring Instrument Part, Water, Drain hose, Damper

3. Inspection method Pour water at bucket and check leakage for 24hrs

4. Test sequence 1. Install drain hose and damper

2. Warping drain hose for dont running water
[Inspection method] 3. Pour water at chassis
4. Let sample for 24 hours
5. Check leakage or not

5. Sample quantity 2EA

6. Judgment Criteria Don't leak water

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LG(67)-G3-1214 Grille Assembly,Discharge Revision # :

11) Heat and cold cycle test

1. Purpose Prevent environmental issue such as color change, transform etc

[Instrument]
2. Measuring Instrument Chamber

3. Inspection method Test 5cycle below condition(-20 1hr, 60 1hr)

4. Test sequence 1. Set Chamber condition (Temp, Humidity, Time etc)

2. Let sample into chamber
[Inspection method] 3. Operate chamber
4. When finishing chamber test then let sample room temp for 1ho
5. Compare part condition before and after

5. Sample quantity 2EA

6. Judgment Criteria Dont peel off insulator and any defect

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LG(67)-G3-1214 Grille Assembly,Discharge Revision # :

12) Chemical resistance test D/Grille integrated model only

1. Purpose Check printing condition

[Instrument]
2. Measuring Instrument 1kg weight jig

3. Inspection method Rubbing 10time(Go and back) by 95% alcohol, 1kgf

4. Test sequence 1. Cover gauze at 1kg weight jig

2. Smear more than 95% alcohol at gauze
[Inspection method] 3. Rubbing jig at printing part 10times (Go and return)
4. Check printing parts appearance

5. Sample quantity 2EA

6. Judgment Criteria Don't have defect such as erase, crack etc

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LG(67)-G3-1214 Grille Assembly,Discharge Revision # :

13) Trolley / Package check

1. Purpose Prevent part defect by trolley, during delivery,
securement appearance quality etc

[Instrument]
2. Measuring Instrument Naked eyes

3. Inspection method Check Assembly's cart and packing condition

4. Test sequence 1. Check trolley make only for this part

2. Check stuck method and trolley appearance
[Inspection method]

Part expose to outside Dont use each room trolley

5. Sample quantity 1EA

6. Judgment Criteria Don't have any defect point to part

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LG(67)-G3-1214 Grille Assembly,Discharge Revision # :

14) XRF
1. Purpose Prevent to use of harmful substance

[Instrument]
2. Measuring Instrument XRF

3. Inspection method Measure homogeneous material with XRF

4. Test sequence 1. Itemize of homogeneous material

2. Set XRF machine by homogeneous material
[Inspection method] 3. Measure XRF
4. If NG happen then check spectrum for check interference

5. Sample quantity 1EA

6. Judgment Criteria No Hazardous material, and refer to the

LGE standard LG(65)-B-3514
- Br NG: Precise analysis for PBBs, PBDEs
- Cr: Spot test