Hands-on Training in fabrication

shop(turbine,boiler unit)

Bharat Heavy Electricals Limited (BHEL) Haridwar

Presented By,
Under Supervision Of Anand Bharti(14bme008)
Deepesh Singh Sumit Kumar Sah(14bme056)
Engineer(Block-2, Bay-1) B.Tech Mechanical Engg.
BHEL Haridwar Final Year UG
INTRODUCTION

Fabrication as an industrial term refers to building

metal structures by cutting, bending and assembling.
For this purpose various methods and machines are
used such as plasma cutters, hydraulic press, lathe,
welding machines etc.
Block-2 Heavy Fabrication Shop
Cutting
And
Burning

Forming Process Welding

Machining
 Shearin
g
Machin
e

Cutting
And
Burning
Oxy-
Plasma
Fuel
Cutting
Cutting
Machin
Machin
e
e
Shearing Machine
Cuts metal work-pieces with help of Shearing mechanism.
Metals that can be cut are mild steel, stainless steel etc. Maximum
thickness that can be cut is 10mm.
Plasma Cutting Machine
In this process, an inert gas/compressed air is blown at high speed out of a
nozzle; at the same time an electrical arc is formed through that gas from the
nozzle to the surface being cut, turning some of that gas to plasma. The plasma is
sufficiently hot to melt the metal being cut and moves sufficiently fast to blow
molten metal away from the cut.
Work-piece of thickness 100mm to 210mm can be cut.
Oxy-Fuel Cutting Machine
Oxy-fuel cutting is a combustion process. a cutting torch is used to heat up ferrous
metal to kindling temperature (about 980C). A stream of pure oxygen is trained
on the hot metal which chemically combines with the iron which then flows out
of the cut, or kerfs, as an iron-oxide slag . Oxy-fuel cutting are processes that use
fuel gases and oxygen to either weld or cut metals.
The process covers the entire thickness range from 1 mm to 2500 mm(0.04-100
inches)
Bending

Hydraulic Press

Three Roll Bending Machine

Hydraulic Press
A hydraulic mechanism for applying a large lifting or compressive
force.
The hydraulic press depends on Pascal's principle.
Three Roll Bending Machine
Roll benders use three rolls (typically) to bend solids, extrusions, tube
and pipe to various diameters by adjusting one or two rolls. The
pyramid style roll benders have one moving roll, usually the top roll.
Welding

Tig Welding

Mig Welding
Tig Welding
TIG welding is a high-quality welding technique with a low fusion
rate.
The arc burns between a tungsten electrode and the work piece; the
electrode does not melt,
So it acts only as a current conductor and arc carrier.
The shielding gases protect the weld area from atmospheric gases,
such as oxygen, nitrogen, carbon dioxide, and water vapor.
Tig Welding Countd
Mig Welding
In MIG welding, the metal electrode is used to produce spark.
The current is allowed to flow through filler metal which passes
through welding holder & a blow of gases is passed through holes
provided on holder.
Which provide safeguard to welding area from atmospheric gases.
Mig Welding Countd
 Vertical
Boring
Machine

Shot
Machining Lathe
Blasting

Planner
Machine
 Thanks for listening