Industrial fans

Winfried Koch 06.12.2012 1

Industrial fans

Preheater

Winfried Koch 06.12.2012 2

Industrial fans

S1 Preheater Area / Kiln Exhaust Gas Fan

Single- and double-inlet centrifugal fans for preheater systems in the cement
industry

with specially developed blade systems on which there are no or only slight dust
deposits
with throttle or speed regulation
installation (preferably) on raised foundation or vibration-isolated
heat-resistant and wear-protected (rare)

Winfried Koch 06.12.2012 3

Industrial fans

S1 Preheater Area / Kiln Exhaust Gas Fan

Single-inlet centrifugal fan for preheater systems in the cement industry

Winfried Koch 06.12.2012 4

Industrial fans

S1 Preheater Area / Kiln Exhaust Gas Fan

Double-inlet centrifugal fan for preheater systems in the cement industry

Winfried Koch 06.12.2012 5

Industrial fans

S1 Preheater Area / Kiln Exhaust Gas Fan

Single- and double-inlet centrifugals fan for preheater systems in the cement
industry

Performance Data
Flow volume: up to 1,000,000 m/h
Static pressure difference: c. 7,000 Pa (sometimes higher)
at operating temperature: 350 400 C
Mechanical design: up to 450 C 500 C
(momentarily up to 550 C)

Winfried Koch 06.12.2012 6

Industrial fans

S1 Preheater Area / Kiln Exhaust Gas Fan

Extract from the Reference List (from 2001)

Humboldt Wedag India Pvt. Ltd. Project JP Himachal Cement, India
Fan DHRV 40B-1600/K, V = 486,000 m/h, differential pressure 7,857 Pa,
temperature 260 C, 993 rpm, output 1,600 kW, impeller-D2 = 3,020 mm
Rohrdorfer Zement, Rohrdorf/Germany
Fan DHRV 45B-2000/K, V = 894,000 m/h, differential pressure 9,116 Pa,
temperature 425 C, 993 rpm, output 3,150 kW, impeller-D2 = 3,480 mm
F. L. Smidth A/S, Valby/DK, Project Shahrekord, Iran
Fan DHRV 45B-1800/K, V = 739,080 m/h, differential pressure 7,654 Pa,
temperature 283 C, 990 rpm, output 2,300 kW, impeller-D2 = 3,200 mm
PSP Engineering A. S., Prerov/CZ, Project Sepahan Cement, Iran
Fan DHRV 40B-1800/K, V = 832,830 m/h, differential pressure 8,777 Pa,
temperature 350 C, 990 rpm, output 2,800 kW, impeller-D2 = 3,640 mm
Polysius AG, Beckum/D, Project YAMAVER 5, Saudi Arabia
Fan DHRV 45B-1800/K, V = 882,000 m/h, differential pressure 8,517 Pa,
temperature 450 C, 990 rpm, output 3,080 kW, impeller-D2 = 3,220 mm
Winfried Koch 06.12.2012 7
Industrial fans

S1 Preheater Area / Kiln Exhaust Gas Fan

Venti Oelde Know-how

Design idling drive
Special bearing design
Blade geometry (to counteract caking)
Wear protection is rarely used
Material selection
Special flange connections between shaft and impeller
Venti Oelde fulfills the specifications of plant constructors/operators such as
Polysius

Winfried Koch 06.12.2012 8

Industrial fans

S1 Preheater Area / Kiln Exhaust Gas Fan

Production

Winfried Koch 06.12.2012 9

Industrial fans

S1 Preheater Area / Kiln Exhaust Gas Fan

Wear protection

Wear protection material S690QL, 5 mm thick

Winfried Koch 06.12.2012 10

Industrial fans

S1 Preheater Area / Kiln Exhaust Gas Fan

Wear protection

Winfried Koch 06.12.2012 11

Industrial fans

Kiln area

Winfried Koch 06.12.2012 12

Industrial fans

S2 Kiln area

Rotary kiln shell cooling

as axial flow fan
with special nozzle system
mobile (rails, rollers)
low noise (possible with silencer)
flow volume up to 30,000 m/h ball race cooling
per fan
up to 25 axial-flow fans are used
per kiln
as centrifugal fan (rare) mobile/pivotable

fixed installation / pivotable

Winfried Koch 06.12.2012 13

Industrial fans

S2 Kiln area

Rotary kiln shell cooling

movable on profiles / pivotable

Winfried Koch 06.12.2012 14

Industrial fans

S2 Kiln area / Kiln gas exhaust fan

Extract from reference list for rotary kiln shell cooling

Customer Project name Country Year

Polysius SONGIFA Vietnam 2003

Polysius TAHLOFA Vietnam 2003

Polysius YAMAVER Saudi Arabia 2005

Polysius EASTVER Saudi Arabia 2004

Lafarge Factory Wssingen Germany 2004

IHI QASSIM Saudi Arabia 2005

Winfried Koch 06.12.2012 15

Industrial fans

S2 Kiln area

Burner Fans
for primary air
for high pressure
up to 350 (400) mbar
flow volume up to 20,000 m/h
inlet temperature up to 40 C
single- and double-stage
supplied as complete unit
fan with start-up/regulating
damper
inlet silencer
silencing enclosure

Winfried Koch 06.12.2012 16

Industrial fans

S2 Kiln area

Burner fans (double-stage)

inlet flow measuring nozzle

1st stage 2nd stage

inlet
silencer

start-up/
regulating damper

actuator for
damper regulation vibration dampers

Winfried Koch 06.12.2012 17

Industrial fans

S2 Kiln area

Burner fans (single-stage)

Winfried Koch 06.12.2012 18

Industrial fans

S2 Kiln area

Extract from reference list for burner fans

F. L. Smidth, Valby/DK, Project Tonasa
Fan ZHRV 28-315/M, V = 10,742 m/h, total pressure 27,099 Pa,
temperature 30 C, 2,980 rpm, motor output 110 kW, impeller- 844 mm
Heracles Cement, Lykovrissi/GR, Project Halkis Evia
Fan HV-ZM 250-224, V = 7,300 m/h, total pressure 27,699 Pa,
temperature 20 C, 2,980 rpm, motor output 90 kW, impeller- 885 mm
F. L. Smidth, Valby/DK, Project Cessa Metapan
Fan ZHRV 31-280/M, V = 7,151 m/h, total pressure 26,572 Pa,
temperature 25 C, 3,560 rpm, motor output 84 kW, impeller- 701 mm
F. L. Smidth, Valby/DK, Project Khan
Fan ZHRV 31-315/M, V = 10,900 m/h, total pressure 26,697 Pa,
temperature 30 C, 2,980 rpm, motor output 132 kW, impeller- 839 mm
APO Cement, Naga/Cebu, Project Philippines
Fan ZHRV 45S-450/M, V = 19,800 m/h, total pressure 27,165 Pa,
temperature 20 C, 3,560 rpm, motor output 200/224 kW, impeller- 759 mm
Winfried Koch 06.12.2012 19
Industrial fans

Cooler

Winfried Koch 06.12.2012 20

Industrial fans

S3 Cooler area

Centrifugal fans for clinker cooler dust

collection system
single-and double-inlet centrifugal
fans
with suitable wear protection
speed control or throttle regulation
behind cyclone-separator
behind filter
flow volume up to 1,600,000 m/h
temperature up to 270 C
Impeller EP fan
(mechanical c. 350 C operation)

Winfried Koch 06.12.2012 21

Industrial fans

S3 Cooler area

Centrifugal fans for clinker cooler dust collection system

Fan behind ESP

Winfried Koch 06.12.2012 22

Industrial fans

S3 Cooler area

Extract from reference list for centrifugal fans for clinker cooler dust
collection system
China Building-Material Ind., Project Bestway/Pakistan
Fan DHRV 63 S-2000/K, V = 740,000 m/h, differential pressure 2,119 Pa,
temperature 250 C, 740 rpm, output 630 kW, impeller-D2 = 2,575 mm
F. L. Smidth Airtech A/S, Valby/DK, Project Benue Cement Co., Nigeria
Fan DHRV 63 S-1600/K, V = 385,200 m/h, differential pressure 1,586 Pa,
temperature 310 C, 740 rpm, output 250 kW, impeller-D2 = 2,140 mm
Kawasaki Heavy Industries/Japan, Project Turmenistan, Kelete
Fan HRV 63 S-2000/K, V = 342,000 m/h, differential pressure 4,052 Pa,
temperature 120 C, 745 rpm, output 457 kW, impeller-D2 = 2,700 mm
Gorazdze Cement, Opole/PL, Project Gorazdze
Fan DHRV 56 S-2000/K, V = 703,184 m/h, differential pressure 4,050 Pa,
temperature 245 C, 745 rpm, output 1,350 kW, impeller-D2 = 2,980 mm

Winfried Koch 06.12.2012 23

Industrial fans

S3 Cooler area

Venti Oelde Know-how

Wear protection solutions

Fan behind ESP Fan behind cyclone-separator

Winfried Koch 06.12.2012 24

Industrial fans

S3 Cooler area

Venti Oelde Know-how

Wear protection solutions

Wear protection on blade and Wear protection on blade inside

impeller centerplate Sodokay 900
Corodur 61

Winfried Koch 06.12.2012 25

Industrial fans

S3 Cooler area

Centrifugal fans as cooler fans for clinker cooler plants

with inlet flow measuring nozzle
with silencer
with inlet guide vane and speed control
motor output up to 355 kW
drive through coupling or v-belt drive (normally overhung impeller mounting)
up to 10 fans on each cooler side

Winfried Koch 06.12.2012 26

Industrial fans

S3 Cooler area

Centrifugal fans as cooler fans for clinker cooler plants

Winfried Koch 06.12.2012 27

Industrial fans

S3 Cooler area

Centrifugal fans as cooler fans for clinker cooler plants

Winfried Koch 06.12.2012 28

Industrial fans

S3 Cooler area

Extract from reference list centrifugal fans as cooler fans

Project Country
HIDMUE Bahrain
PALMAFA Mexico
GILANFA Iran
SABZEFA Iran
ARDFA Iran
IRSAB Iran
THALOFA Vietnam
PICO TRUNCADO Argentina

Winfried Koch 06.12.2012 29

Industrial fans

S3 Cooler area

Venti Oelde Know-how

low-noise installation
robust design
complete unit silencer with inlet flow measuring nozzle fan

Winfried Koch 06.12.2012 30

Industrial fans

Coal grinding plant

Winfried Koch 06.12.2012 31

Industrial fans

S4 Coal grinding plants

Special centrifugal fans for coal grinding

plants (rare in Europe)
with high-quality wear protection
designed to be pressure-shock-
resistant up to 3 bar pressure, 4 bar
absolute
with inlet guide vane and speed control
explosion-proof design (see example
1 and 2)
generally single-inlet machines
flow volume up to 300,000 m/h
static pressure difference up to
150 mbar
temperature c. 100 C

Winfried Koch 06.12.2012 32

Industrial fans

S4 Coal grinding plants

Venti Oelde Know-how

special wear protection
special pressure-shock-resistant design

Winfried Koch 06.12.2012 33

Industrial fans

S4 Coal grinding plants

High-performance centrifugal fans as

filter fans for coal grinding plants
with inlet guide vane and throttle
regulation or speed control
generally single-inlet machines
explosion-proof (ATEX) construction

Winfried Koch 06.12.2012 34

Industrial fans

S4 Coal grinding plants

Winfried Koch 06.12.2012 35

Industrial fans

S4 Coal grinding plants

Winfried Koch 06.12.2012 36

Industrial fans

S4 Coal grinding plants

Extract from reference list for centrifugal fans for coal grinding plants
Heidelberger Technology Center, Project Lehigh Portland Cement
Fan HRV 40-1400/K, V = 237,325 m/h, differential pressure 13,720 Pa,
temperature 89 C, 1,180 rpm, output 1,200 kW, impeller-D2 = 2.700 mm
Loesche GmbH, Dsseldorf/D, Project Saloniki Coal/GR
Fan HRV 45 S-1000/K, V = 116,000 m/h, differential pressure 10,470 Pa,
temperature 93 C, 1,480 rpm, output 450 kW, impeller-D2 = 1,900 mm

Fans in Coal Grinding Plants at:

Beocim, Serbia
Salonit Anhovo, Slovenia
Hope Cement, Great Britain

Winfried Koch 06.12.2012 37

Industrial fans

Cement grinding plant

Winfried Koch 06.12.2012 38

Industrial fans

S5 Cement grinding plant

Separator fans
special design
single- and double-inlet
throttle damper and speed control
regulation
special wear protection
flow volume up to 320,000 m/h
dust load up to 60 g/Sm

Winfried Koch 06.12.2012 39

Industrial fans

S5 Cement grinding plant

More than 300 separator circulating air fans have been supplied by Venti Oelde!

Extract from reference list of separator fans

Heidelberger Technology Center, Project Lehigh Portland Cement
Fan HRV 56 N-1800/K, V = 314,608 m/h, differential pressure 8,930 Pa,
temperature 0 C, 890 rpm, output 1,100 kW, impeller-D2 = 2,670 mm
F. L. Smidth Airtech A/S, Valby/DK, Project Shahroud, Iran
Fan HRV 50-1400/K, V = 173,160 m/h, differential pressure 4,540 Pa,
temperature 93 C, 990 rpm, output 327 kW, impeller-D2 = 2,280 mm
F. L. Smidth Airtech A/S, Valby/DK, Project Shahroud, Iran
Fan HRV 56 S-1600/K, V = 207,360 m/h, differential pressure 4,477 Pa,
temperature 105 C, 990 rpm, output 350 kW, impeller-D2 = 2,350 mm
F. L. Smidth Airtech A/S, Valby/DK, Project Fars Firouzkuh, Iran
Fan HRV 50-1400/K, V = 177,120 m/h, differential pressure 4,440 Pa,
temperature 94 C, 990 rpm, output 315 kW, impeller-D2 = 2,310 mm
Winfried Koch 06.12.2012 40
Industrial fans

S5 Cement grinding plant

Venti Oelde know-how

special wear protection
regulating devices with wear protection
useful life guarantee for wear protection for familiar processes

Winfried Koch 06.12.2012 41

Industrial fans

S5 Cement grinding plant

High-efficiency centrifugal fans as ESP fans

throttle damper and speed control
regulation
single- and double-inlet fans

Winfried Koch 06.12.2012 42

Industrial fans

Raw meal drying plant

Winfried Koch 06.12.2012 43

Industrial fans

S6 Raw meal drying plants

Centrifugal fans, single- and double-

inlet, for raw meal drying plants
(downstream of cyclone-separators)
designed for high dust loads
wear-protected

Centrifugal fans for ball mills and

roller mills

generally throttle regulating (also

speed control)
flow volume up to 1,000,000 m/h
static pressure difference c. 100 mbar
at 95 C

Winfried Koch 06.12.2012 44

Industrial fans

S6 Raw meal drying plants

Extract from reference list

Heidelberger Technology Center, Project Lehigh Portland Cement/USA
Fan DHRV 56 S-2500/K, V = 1,279,074 m/h, differential pressure 14,082 Pa,
temperature 83,5 C, 890 rpm, output 6,500 kW, impeller-D2 = 3,700 mm
Polysius AG, Beckum/D, Project Songifa/Vietnam
Fan DHRV 50-1800/K, V = 700,000 m/h, differential pressure 9,680 Pa,
temperature 90 C, 990 rpm, output 2,500 kW, impeller-D2 = 2,890 mm
Rohrdorfer Zement, Rohrdorf/D
Fan DHRV 45 S-1600/K, V = 485,000 m/h, differential pressure 9,651 Pa,
temperature 90 C, 993 rpm, output 2,000 kW, impeller-D2 = 2,810 mm
China Building Material Ind., Project Bestway/Pakistan
Fan DHRV 50-2000/K, V = 900,000 m/h, differential pressure 12,592 Pa,
temperature 90 C, 990 rpm, output 4,500 kW, impeller-D2 = 3,280 mm
Gebr. Pfeiffer, Kaiserslautern/D, Project Kerman Momtazan/Iran
Fan DHRV 50-2000/K, V = 880,000 m/h, differential pressure 9,990 Pa,
temperature 90 C, 980 rpm, output 3,500 kW, impeller-D2 = 3,260 mm
Winfried Koch 06.12.2012 45
Industrial fans

S6 Raw meal drying plants

Venti Oelde know-how

wear protection
high peripheral speed with high
mechanical load

Winfried Koch 06.12.2012 46

Industrial fans

S6 Raw meal drying plants

Centrifugal fans behind filter raw meal discharge air

Winfried Koch 06.12.2012 47

Industrial fans

S7 Other applications

high-pressure fans for pneumatic

material handling plants and silo
ventilating systems including
accessories such as filter
high-efficiency centrifugal fans for
dust collection plants
bypass fans, etc.

Winfried Koch 06.12.2012 48

Industrial fans

S8 Service

performance upgrading on existing fans

solving wear problems
cleaning during operation
teleservice (monitoring during operation)

Winfried Koch 06.12.2012 49