Professional Documents
Culture Documents
SAP WM Implementation Project
SAP WM Implementation Project
Project
Warehouse Management Training
Warehouse Management
August 2006
Agenda
Objectives
Project Scope
Policy
SAP WM Overview
Objectives
(SAP Handheld)
SAP WM
Project Scope
Policy
Policy
Policy
Policy
WM00-01 SAP WM OVERVIEW
ATP
ATP
ATP
Movement Type
Stock Receipt
Transfer Stock Transfer
to Block Stock Issue
(Mvt 344)
Rev To UR
PO To
(Mvt 343) Transfer
Vendor,
GR form to QI
GI From
Other Store (Mvt 322)
Other Store
(GR 101) (Mvt 351)
GR Defect Transfer
GR From GI RTV
/RTV Block <-> QI
GI To Store Other Store (Mvt 122,
(Mvt 995) (Mvt 349)
GI Home (Mvt 305) 161)
Delivery Rev QI<->
GI P070 GI To Block
(Mvt 641) Other Store (Mvt 350)
(Mvt 303)
Movement Type
Movement Type
Site
Warehouse Management
Number Warehouse
Storage Type
Management Number
Storage Section
Storage Type
Storage Bin
Quant
Storage Section
Storage Bin
Quant
WM Management in SAP R/3
Warehouse warehouse
Number warehouse number
Storage Type
Storage Section
Storage Bin
Quant
WM Management in SAP R/3
Storage types ,
Warehouse warehouse zone
Number Warehouse Strategy,
,
Warehouse
Storage Type
Storage Section
Storage Bin
Quant
WM Management in SAP R/3
1
Aisle 36-37
Aisle 45-46 1 (PA)
2 Homebase ( ,
1-2 (PB)
Aisle 47
)
IMP + PF
Mezzanine
Office
RTV
AV
PB
FC - Import
BM
Fast
BM BM
Fast
FREEGOODS
Free
Free
OTHER
OTHER
FC BR
General
Office
DSDC
AP
WM Management in SAP R/3
Storage Bin BR
Quant FC
FC
Storage type: RHV
WM Management in SAP R/3
Storage section
RHV RNM
MZZ
A1 A2 A3* A4 B1 B2 B3 B4 B5
*No letdown
WM Management in SAP R/3
Storage Section
Storage Bin
Quant
WM Management in SAP R/3
Bin type
Storage bin type Description Used for
B1 Small bin FC, BR
B2 High bin AP, AV (low level)
B3 Big bin Import, AP & AV (high level)
B4 Long bin ,
B5 Mezzanine bin Mezzanine, strong room
B6 Free bin
14 15 14 15
12 13 12 13
10 11 10 11
Aisle 58 Mezzanine A1
Cross-line (Applied to storage type RFF, RHV, RIM and RNM) Standard SAP
WM Management in SAP R/3
Quant stock
storage bin
Warehouse
Quant record
Number
Quant identification
Plant
Storage Type Material number
Batch number
Stock category
Storage Section Special stock indicator and number
Storage Bin
Quant
Warehouse layout
RPP
Section -Next empty bin + Part RNM section
Warehouse Layout -MA1
-MA2
-MB1
-MB2
-lv3-6
-
-R04 (AV base)
-R03 (AV top)
Section -MA3 -MB3
-MA4 -MB4 Dummy bin = IMPORT
-P03 (FC-IMP)
-P04 (FAST) -MB5
Letdown RIM
Letdown RHB
RPP (PB)
RPB RNM
FT RPP RFF POS
-FT Bin MZZ RIM
RPF RAP RTV
OMN RPF OMN
PLN RIM RPB
PUB
PFT Vendor ? Aisle
34 bay 33,35,37,39
Dummy bin = FLOOR82 Dummy bin = DC2-58 (8 bin)
Section
-P01 (BM)
-P02 (PB)
OMN OMN RHV OMN OMN
RHB OMN RNM
MZZ
MZZ
A2
MZZ
MZZ
A3
MZZ
MZZ
A4
MZZ
Mezzanine
OMN
A5
Mezzanine
OMN
A6 MZZ
Warehouse layout (Mezzanine 2nd
floor)
MZZ
MZZ
MZZ
MZZ
MZZ
MZZ
MZZ
MZZ
MZZ
MZZ
Goods movement in WM
Inbound (GR)
Transfer orders :
Article No.
Qty article
Source, destination return storage bin
transfer order :
Article Master
WM movement type
Strategies source destination storage bin
User
Source documents, transfer requirement (TR)
delivery (DN)
Vendor Appointment
Vendor Appointment
HomePro SAP WM Implementation Project
01 Goods Receipt & Stock Placement : 01 Vendor Appointment
IM Data
SAP SAP
Start
PO Data Review Save Save
DC Vendor
Chart Appointment
Appointment Worklist Appointment Worklist
Receiving
SAP Schedule Receiving Schedule
Site = DC01
PO to Vendor Delivery Date PO
(ref STO) IM
PO item:
- PT: PT Profile, Home, Store Data Vendor
Special, Project Sales Vendor
- FT: FT Profile, Mail , Vendor 1
?
Yes
SAP
Data SAP
Appointment Work
list
Appointment
Appointment
No
SAP SAP
Data Save
Enhancement:
(Time), list PO Vendor
(Date), Appointment Vendor, Appointment
PO No., Date
(Comment)
01-02
Document
Verification
SAP Sort
Vendor
Invoice
Invoice
(Registered PO
Data
Check-in)
Appointment (FT/ PT)
SAP
Data PO
Invoice > Invoice
PO? Flow Through
Invoice PO Put Away
Receive
Yes
01-03-01 01-04-01
GR FT : GR PT :
Receiving Receiving
End
Goods Receipt Flow Through
HomePro SAP WM Implementation Project
01 Goods Receipt & Stock Placement : 03 Goods Receipt - Flow Through : 01 Receiving
Vendor Receive Data
GR
Note: Auto processes once GR is 01-02 :
saved: Document 1. GR (TO will be
1. SAP: Auto allocate goods based on
Verification Yes End created and confirmed automatically)
set proportion Invoice ?
2. Create new DN
2. HH: Auto create & confirm TO for 3. Create new TO by Item & print (manually)
putting to Staging area :
3. HH: Auto create DN (ref STO) 1. GI TO (manual)
based on set proportion (ATP) No
4. HH: Auto create TO for picking 2. Cancel TO by Item Article
5. HH: Auto register vendor Invoice
check-out Vendor 3. DN
6. SAP: Auto print GR slip
GR (ref PO)
4. Create new TO TO by Item (FT)
7. SAP: Run J-Date Yes Invoice
Invoice ? manually
HH
No
Receive
vendor load GR (ref PO)
GR Data
PO
Yes Credit + note DN
? Memo group no.
Receive
HH
Vendor
No
- GR:
01-03-02
Material, Quantity, Storage
GR Location, PO No., Batch GR FT :
GR (ref PO)
- HH validate Allocation of FT
-> PO Goods by
HH -> Lot no. Stores
->
- check Save
1:1
article info (Article, Handheld
Vendor, Palletization)
scan barcode HH
scan barcode
- Save run program
HH - vendor
*
PO palletization
- Receive message
All processes are done successfully
Data
, FT area
01-03-01 GR FT : 1. check pallet
2. check GR
Receiving
- HH validate 1. Pick-FT LP
-> article no. 2. Pick-FT Inven Data
TO by Item Scan barcode TO 3. Pick-FT confirm TO with difference
-> Lot no.
(FT) tag Data Item Tag (FT) 4. Inven change stock type UR-> QI (HH)
-> TO
TO Check
-> 5. Inven create TO Interim bin
Invoice List bin 341011 (HH)
6. Auto print TO list office Data (HH)
PO + TO Item HH
GR slip 7. Storage TO list office Data
Note Tag (FT)
PO Invoice 8. Storage
9. Claim TO list ( LP)
GR Slip
10. Claim confirm TO
11. Inven create TO change stock type
(LT06)
SAP 12. Inven confirm TO change stock type
Add DN Shipment store Confirm TO item (FT) 13. Data DN Pick-FT
condition DN TO Item
TO Tag (FT)
Shipment
HH
SAP
* Note:
Auto processes GR: SAP
01-02
1. SAP: Re-ATP back order
Document
2. HH: TO put away Yes End
print TO item tag Verification
Invoice ? TO Check List
TO Check
3. HH: Register check-out List
4. SAP: Print GR slip
5. SAP: Run J-Date
PO, No
GR Invoice
Receive
: Data TO TO Check
1. GR
GR (ref PO) PO, Invoice Item tag List
HH
2. Create new TO and print
Yes
Invoice Data TO Item
Invoice ? tag (PT)
:
1. Cancel TO Item
HH
Article
2. GI PO note
No Receive
3. ATP ZRECMMT
PO PO
GR (ref PO)
4. GR Article HH GR Temp
(Auto TO print tag
) Receive Yes Credit
vendor load ? Memo
Receive TO
Item Tag (PT)
HH
GR print
No
GR: /pallet
Material, Quantity,
Vendor Storage Location, PO No.,
Batch
GR (ref PO) Receive
- HH validate
-> PO Storage
GR HH -> Lot no. Save
-> GR Temp
1:1 Handheld
HH area
- check article info
(Article, Vendor, Palletization)
scan barcode Save run program
scan barcode - vendor PO *
01-04-02 GR
Receive message PT: Put
HH palletization All processes are done successfully
Prepared by: Pornthaned S., Trisara Y. Away
Date : 19 Jul 06 Page 1of 1 Data
Filename : DRAWING
Approved by: Date :
Put away Merchandise
HomePro SAP WM Implementation Project
01 Goods Receipt & Stock Placement : 04 Goods Receipt - Put Away : 02 Put
Away
Receive Storage Inventory
Receive Storage Destination Bin
01-04-01
Inventory
GR PT : No
Yes
Receiving Storage (Feed) Aisle ?
(article,
quantity) TO Yes
No
Project
01-06-02 Item Tag (PT) Sales, Home, Store
Receiving Special Destination Bin
SAP
Project - PT
Yes
Sales from
Destination - FT
Aisle
Stores
TO Item Tag (PT)
( PT )
suggest
General Bin No
Inventory End
destination bin
Storage (Feed) - TO cancel
Receive assign
- TO
bin
Storage manual
Aisle Storage type SAP
tag Scan destination bin
OMN scan bin Inventory
Destination Bin
block bin
GR Temp assign new destination
area HH
bin
Storage
scan
Storage (Put) HH
TO Item Tag TO Item (Article, Destination bin
(PT) Description, Source, Recheck
TO No
HH Destination, Item Tag
Quantity, UOM, GR End
Aisle
Date)
scan key
Yes
TO Item Tag (PT)
Confirm TO
destination bin Confirm TO
HH - Inventory LP
- Storage: Confirm with difference HH
- Inventory: stock type, run ZRECMMT,
End TO
HH:
02-02-01 - Transfer stock type
SAP available available
R eplenishment available
and Picking Inventory bin
LP HH - Stock per article bin
status report bin
TO
Bin
SAP:
TO Tag scan (TO Tag, Y es - report CO09 available
bin, article) bin
article No - report Stock per article Bin
TO Tag status report bin
HH No
Bin
TO Tag
No Confirm TO
bin Lost Defect
with difference
bin
Y es Inventory HH
04-04 Stock
Transfer bin
02-02-01
Y es R eplenishment
and Picking
TO
Article
outbound deliveries
Wave group + Run planned replenishment + Letdown + Wave pick
Document For GI
Outbound (GI)
STO PO or Order
Store
Customers
Distribution Center
D/O
IM
WM WM
Outbound (GI)
Distribution Management
STO Stores
Distribution Center IM
IM D/N
WM WM
Outbound (GI)
Warehouse processes for GI
Ship & GI to Store
HomePro SAP WM Implementation Project
02 Stock Removal, Shipment, & Goods Issue : 01 Document Preparation for Goods Issue : 01 GI to
Stores
Stores Data Shipping
SAP
Shipping Picking Vendor
STO - PT: Delivery Due List (VL10B) Appt.
(ME21N) - FT: Vendor Appointment Plan
Issue
Schedule (ZWMAPPT3)
SAP
Shipment
(1 shipment/1 store/
1 )
Data
02-01-01-Pick shipment
report
Wave and 1. Plan Issue
Replenishment Shipping 2. Vendor Appointment
Schedule
3. Shipment Report
02-01-02-Pick 02-03-01
Shipment
Preparation
02-01-01
,
01-03 Goods Document 02-02 Stock
, Store Paste Pallet Load
Receipt Flow Preparation for Removal &
TO tag tag
Through Goods Issue to Replenishment
Wrap Pallet
Stores
PT/FT
pallet consolidate Truck Load
pallet
Shipping
load
Scan/Key Shipment No.
Pallet
Load/Truck Load
HH Truck Load ref.
shipment report
Pallet Load ref. Scan Pallet Load
shipment report Truck
Scan article qty HH
HH
Scan Pallet Load
Save Pallet Load Truck
HH HH
TO tag
DN Case assign DN shipment
SAP 02-03-01 Shipment -> Post GI
Data Preparation store
Cancel TO item
( GI (1) Delete Pallet Load, (2)
Delete Truck Load, (3) shipment
DN truck DN assign pallet load & truck load
) Print DN List 2 Case GI Incorrect DN
SAP
item -> Post GI
Transfer ()
DN Truck Load HH DN List
Report
SAP
Data (physical)
delivery FT (WF30) Shipment Yes
delivery
item No
GI DN List
(VL10B)
Truck
Load report
SAP
Add delivery
Shipment
POST Good Issues -> DN List
DN List
Truck ID DC
SAP -> Store pallet
HH truck shipment document
Print TO tag SAP
TO tag
tag POST Goods
Issues Complete
GR at store
Shipping
Store 1 DO
-
Store
Store
-Truck Load
Store
-Store pallet truck shipment document SAP
Document for GI Home Delivery
HomePro SAP WM Implementation Project
02 Stock Removal, Shipment, & Goods Is s ue : 01 Document Preparation for Goods Is s ue : 02 GI to
Homes
CS C Data S torage S hipping
1
SAP
Print report
ZPICK_STATUS
SAP Shipping
ZPICK_
Create DO-STO Sub STAUS
(ref STO) Contractor
DO-STO Y0
Pick wave
SAP
SAP
Data Pick
02-02-01
CSC DO-SO Wave
Replenishment
DO-STO
and Picking
DO-SO
DO_SO
Load
ZPICK_
STAUS
DSDC
Data
GI
Storage Confirm TO
SAP
Goods Issue DSDC
(ref. DO-STO)
Home Delivery