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BAB 7. Mechanical Properties
BAB 7. Mechanical Properties
BAB 7. Mechanical Properties
MECHANICAL
PROPERTIES
1
Chapter Outline
specimen
machine
4
Tensile Test
5
Important Mechanical Properties
from a Tensile Test
Young's Modulus: This is the slope of the linear
portion of the stress-strain curve, it is usually
specific to each material; a constant, known value.
Yield Strength: This is the value of stress at the
yield point, calculated by plotting young's modulus
at a specified percent of offset (usually offset =
0.2%).
Ultimate Tensile Strength: This is the highest
value of stress on the stress-strain curve.
Percent Elongation: This is the change in gauge
length divided by the original gauge length.
6
Terminology
Load - The force applied to a material during
testing.
Strain gage or Extensometer - A device used for
measuring change in length (strain).
Engineering stress - The applied load, or force,
divided by the original cross-sectional area of the
material.
Engineering strain - The amount that a material
deforms per unit length in a tensile test.
Elastic Deformation
1. Initial 2. Small load 3. Unload
bonds
stretch
return to
initial
F F Linear-
elastic
Non-Linear-
Elastic means reversible. elastic
8
Plastic Deformation (Metals)
1. Initial 2. Small load 3. Unload
bonds
stretch planes
& planes still
shear sheared
plastic
elastic + plastic
F
F
linear linear
elastic elastic
Plastic means permanent.
plastic 9
Typical stress-strain
behavior for a metal
showing elastic and
plastic deformations,
the proportional limit P
and the yield strength
y, as determined
using the 0.002 strain
offset method (where there
is noticeable plastic deformation).
P is the gradual
elastic to plastic
transition. 10
Plastic Deformation (permanent)
From an atomic perspective, plastic
deformation corresponds to the breaking of
bonds with original atom neighbors and
then reforming bonds with new neighbors.
After removal of the stress, the large
number of atoms that have relocated, do
not return to original position.
Yield strength is a measure of resistance
to plastic deformation.
11
12
(c)2003 Brooks/Cole, a division of Thomson Learning, Inc. Thomson Learning is a trademark used herein under license.
Elastic+Plastic
tensile stress,
tensile stress, at larger stress
y
Elastic
initially
permanent (plastic)
after load is removed
p engineering strain,
plastic strain
engineering strain,
p = 0.002
15
Stress-Strain Diagram
ultimate
tensile
strength
UTS 3 necking
E
Slope=
Strain
yield Hardening Fracture
strength
y 5
2
Stress (F/A)
Elastic region
Plastic slope =Youngs (elastic) modulus
Region yield strength
Plastic region
ultimate tensile strength
Elastic strain hardening
E Region fracture
4
1
E
E
y
Strain ( ) (L/Lo)
2 1
Stress-Strain Diagram (cont)
Elastic Region (Point 1 2)
- The material will return to its original shape
after the material is unloaded( like a rubber band).
- The stress is linearly proportional to the strain in
this region.
E or E
: Stress(psi)
E : Elastic modulus (Youngs Modulus) (psi)
: Strain (in/in)
- Point 2 : Yield Strength : a point where permanent
deformation occurs. ( If it is passed, the material will
no longer return to its original length.)
Stress-Strain Diagram (cont)
Strain Hardening
- If the material is loaded again from Point 4, the
curve will follow back to Point 3 with the same
Elastic Modulus (slope).
- The material now has a higher yield strength of
Point 4.
- Raising the yield strength by permanently straining
the material is called Strain Hardening.
Stress-Strain Diagram (cont)
(c)2003 Brooks/Cole, a division of Thomson Learning, Inc. Thomson Learning is a trademark used herein under license.
Stress-strain
behavior
found for
some steels
with yield
point
phenomenon.
21
T
E
N
S
I
L
E
P
R
O
P
E
R
T
I
E
22
S
Yield Strength: Comparison
Graphite/
Metals/ Composites/
Ceramics/ Polymers
Alloys fibers
Semicond
2000
Steel (4140)qt
Hard to measure,
300
Al (6061)ag
Hard to measure,
20
LDPE
Tin (pure) 23
10
Tensile Strength, TS
After yielding, the stress necessary to
continue plastic deformation in metals
increases to a maximum point (M) and
then decreases to the eventual fracture
point (F).
All deformation up to the maximum
stress is uniform throughout the tensile
sample.
However, at max stress, a small
constriction or neck begins to form.
Subsequent deformation will be
confined to this neck area.
Fracture strength corresponds to the
stress at fracture.
Region between M and F:
Metals: occurs when noticeable necking starts.
Ceramics: occurs when crack propagation starts.
Polymers: occurs when polymer backbones are aligned and about to break. 24
In an undeformed
thermoplastic polymer
tensile sample,
(a)the polymer chains
are randomly oriented.
(b)When a stress is
applied, a neck
develops as chains
become aligned locally.
The neck continues to
grow until the chains in
the entire gage length
have aligned.
(c)The strength of the
polymer is increased
25
Tensile Strength: Comparison
Graphite/
Metals/ Composites/
Ceramics/ Polymers
Alloys fibers
Semicond
5000 C fibers
Aramid fib
3000 E-glass fib
Tensile strength, TS(MPa)
Area, A Area, A Fs
Fs
Ft Ft
Fs F Ft
Ao Ao
original area
before loading
http://www.wiley.com/college/callister/0470125373/vmse/index.htm
http://www.wiley.com/college/callister/0470125373/vmse/strstr.htm
28
Example 1
Tensile Testing of Aluminum Alloy
Convert the change in length data in the table to engineering
stress and strain and plot a stress-strain curve.
Example 1 SOLUTION
Ductility, %EL
Ductility is a measure of the l f lo
plastic deformation that has % EL x100
been sustained at fracture: lo
smaller %EL
Engineering (brittle if %EL<5%)
tensile Ao
stress, larger %EL Lo Af Lf
(ductile if
A material that %EL>5%)
suffers very
little plastic Engineering tensile strain,
deformation is
brittle. Ao A f
Another ductility measure: % AR x100
Ao
Ductility may be expressed as either percent elongation (%
plastic strain at fracture) or percent reduction in area.
%AR > %EL is possible if internal voids form in neck. 31
Toughness is Toughness
the ability to
absorb Lower toughness: ceramics
energy up to Higher toughness: metals
fracture (energy
per unit volume of
material).
A tough
material has
strength and
ductility.
Approximated
by the area
under the
stress-strain
curve. 32
Toughness
Energy to break a unit volume of material
Approximate by the area under the stress-strain
curve.
Engineering smaller toughness (ceramics)
tensile larger toughness
stress, (metals, PMCs)
smaller toughness-
unreinforced
polymers
21
F
Linear Elastic Properties
Hooke's Law: =E
F
Poisson's ratio: xy simple
tension
metals: ~ 0.33 test
ceramics: ~0.25
polymers: ~0.40
E
1 Modulus of Elasticity, E:
(Young's modulus)
Linear-
elastic
Units:
E: [GPa] or [psi] 34
: dimensionless
Engineering Strain
Strain is dimensionless.
35
Axial (z) elongation (positive strain) and lateral (x and y)
contractions (negative strains) in response to an imposed
tensile stress.
36
True Stress and True Strain
True stress The load divided by the actual cross-
sectional area of the specimen at that load.
True strain The strain calculated using actual and not
original dimensions, given by t ln(l/l0).
38
Example 2:
Youngs Modulus - Aluminum Alloy
From the data in Example 1, calculate the modulus of
elasticity of the aluminum alloy.
Example 2: Youngs Modulus - Aluminum Alloy - continued
Use the modulus to determine the length after
deformation of a bar of initial length of 50 in.
Assume that a level of stress of 30,000 psi is applied.
Youngs Moduli: Comparison
Graphite
Metals Composites
Ceramics Polymers
Alloys /fibers
Semicond
1200
1000
800 Diamond E ceramics
600
400 Tungsten
Molybdenum
Si carbide
Al oxide Carbon fibers only >E metals
Si nitride
E(GPa) 200
Steel, Ni
Tantalum <111>
Si crystal
CFRE(|| fibers)*
>>Epolymers
Platinum
Cu alloys <100> Aramid fibers only
100 Zinc, Ti
80 Silver, Gold Glass -soda AFRE(|| fibers)*
60 Aluminum Glass fibers only
Magnesium, GFRE(|| fibers)*
40 Tin
Concrete
109 Pa 20 GFRE*
CFRE *
Composite data based on
Graphite GFRE( fibers)* reinforced epoxy with 60 vol%
10
8 of aligned carbon (CFRE),
CFRE( fibers)*
6 AFRE( fibers)* aramid (AFRE), or glass (GFRE)
Polyester
4 PET fibers.
PS
PC Epoxy only
2
PP
1 HDPE
0.8
0.6 Wood( grain)
PTF E
0.4
LDPE 41
0.2
Example 3: True Stress and True Strain
Calculation
Compare engineering stress and strain with true stress and
strain for the aluminum alloy in Example 1 at (a) the
maximum load. The diameter at maximum load is 0.497
in. and at fracture is 0.398 in.
Example 3 SOLUTION
Strain Hardening
An increase in y due to
plastic deformation.
large hardening
y
1
y small hardening
0
d
re load
unloa
hardening exponent:
T C T n n=0.15 (some steels)
to n=0.5 (some copper)
true stress (F/A) true strain: ln(L/Lo)
Strain Hardening (n, K or C values)
hardening exponent:
T C T
n n=0.15 (some steels)
to n=0.5 (some copper)
true stress (F/A) true strain: ln(L/Lo)
44
Mechanical Behavior - Ceramics
The stress-strain behavior of brittle
ceramics is not usually obtained by a
tensile test.
1. It is difficult to prepare and test
specimens with specific geometry.
2. It is difficult to grip brittle materials without
fracturing them.
3. Ceramics fail after roughly 0.1% strain;
specimen have to be perfectly aligned.
47
The Bend Test for Brittle Materials
(a) The bend test often used for measuring the strength
of brittle materials, and (b) the deflection obtained by
bending
Flexural Strength
Schematic for a 3-
point bending test.
Able to measure the
stress-strain behavior
and flexural strength
of brittle ceramics.
Flexural strength
(modulus of rupture or
bend strength) is the
stress at fracture.
See Table 7.2 for more values.
51
MEASURING ELASTIC MODULUS
Room T behavior is usually elastic, with brittle failure.
3-Point Bend Testing often used.
--tensile tests are difficult for brittle materials.
cross section
F
L/2 L/2
d R
b = midpoint
rect. circ.
deflection
Determine elastic modulus according to:
F F L3 F L3
x E
F 4bd3 12R 4
slope =
rect. circ.
cross cross
section section
linear-elastic behavior
23
MEASURING STRENGTH
3-point bend test to measure room T strength.
cross section F
L/2 L/2
d R
b
rect. circ.
max 24
Stress-Strain Behavior: Elastomers
3 different responses:
A brittle failure
B plastic failure
C - highly elastic (elastomer)
(MPa)
60 xbrittle failure
plastic failure
40 x
20 x
elastomer
final: chains
0
0 2 4 6 8
are straight,
still
cross-linked
56
Hardness
Resistance to permanently indenting the surface.
Large hardness means:
--resistance to plastic deformation or cracking in
compression.
--better wear properties.
apply known force measure size
e.g., (1 to 1000g) of indent after
10mm sphere removing load
Smaller indents
D d mean larger
hardness.
increasing hardness
57
Adapted from Fig. 6.18, Callister 6e. (Fig. 6.18 is adapted from G.F. Kinney, Engineering Properties and Applications of Plastics, p. 202, John Wiley and Sons,
1957.)
Hardness Testers
58
59
Conversion of
Hardness
Scales
63