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Ball Charge Management
Ball Charge Management
2
Holcim Group Support Ball Charge Management 09/02-OR
Ball charge management.ppt
Ball charge management
As the balls wear
Wear
compensation
WC = 24 [t] Small balls Good balls
SB = 4 [t] GB = 68 [t]
IC + WC (GB + SB + S)
Net wear = X 1000000 [ gballs / t cement ]
TC
6
Holcim Group Support Ball Charge Management 09/02-OR
Ball charge management.ppt
Top up for ball wear compensation
HGRS ball charge recommendation first chamber:
Biggest ball size
1. Compartment
Ball [mm] Weight [ t ] Percent [%] Wear comp. [%]
7
Holcim Group Support Ball Charge Management 09/02-OR
Ball charge management.ppt
Top up for ball wear compensation
HGRS ball charge recommendation second chamber:
3 balls sizes required
2.Compartment
Ball [mm] Weight [ t ] Percent [%] Wear comp. [%]
31 [%] of initial ball charge weight 9 [%] of initial ball charge weight
9
Holcim Group Support Ball Charge Management 09/02-OR
Ball charge management.ppt
Top up for ball wear compensation
10
Holcim Group Support Ball Charge Management 09/02-OR
Ball charge management.ppt
Top up for ball wear compensation
11
Holcim Group Support Ball Charge Management 09/02-OR
Ball charge management.ppt
Ball charge classification
Deformed & broken
balls sorted out
mechanically/manually
Scraps Total
Balls in bucket t 8.3 14.1 30.6 41.9 99.1 6.0 200.0
Balls sampled -- 200 200 200 200 200 0 0 200
Sample weight kg 85.3 38.5 18.2 9.5 4.5 0.0 0.0 2.9
Diam. Equival. mm 47 36 28 23 18 0 0 15
Composition % 4 7 15 21 50 0 0 3 33 [g]
Number of balls -- 19'461 73'247 336'264 882'105 4'404'444 0 0 413'793 36.6 [m2/t]
Bad
Good
13
Holcim Group Support Ball Charge Management 09/02-OR
Ball charge management.ppt
Ball charge classification
Standard frequency for ball charge classification
14
Holcim Group Support Ball Charge Management 09/02-OR
Ball charge management.ppt